High‐Performance Thick‐Film All‐Polymer Solar Cells Enabled by a Blade‐Coating Process Assisted by a Direct Nonuniform Electric Field

The incorporation of thick active layers (>300 nm) is an essential requirement for wide-scale industrial production of organic solar cells (OSCs). However, it is still challenging to achieve efficient thick film devices, in particular for all-polymer OSCs, which are generally considered the most stable type of OSCs. In this study, a simple yet effective method is introduced by using a direct current (DC) field to manipulate the morphology of bulk heterojunction (BHJ) films within all-polymer OSCs during a blade coating process. By utilizing this method, a favorable vertical phase distribution is achieved, thereby effectively reducing the electron percolation threshold and enhancing the overall device performance. With this, an outstanding efficiency of 17.59% is achieved for thick-film all-polymer devices by blade-coating, which is the best performance in this category. This study introduces a non-contact DC field method aimed at mitigating the fabrication challenges encountered when transitioning thick-film all-polymer systems from laboratory to manufacturing settings, and will potentially contributing to the advancement of the OSC industrialization.

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Publication Details

Journal
Advanced Materials
Published
2025-08-31
DOI
https://doi.org/10.1002/adma.202505313
Citations
2
Primary Topic
Organic Electronics and Photovoltaics
Type
article
Field-Weighted Citation Impact
1.46

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article

High‐Performance Thick‐Film All‐Polymer Solar Cells Enabled by a Blade‐Coating Process Assisted by a Direct Nonuniform Electric Field

Maojie Zhang, Xiang Hao, Guangye Zhang, Dongcheng Jiang et al.
2 citations
Advanced Materials
Organic Electronics and Photovoltaics
1.46
article

High‐Performance Thick‐Film All‐Polymer Solar Cells Enabled by a Blade‐Coating Process Assisted by a Direct Nonuniform Electric Field

Maojie Zhang, Xiang Hao, Guangye Zhang, Dongcheng Jiang, Sai Ho Pun, Xiaoyan Du, Jie Min, Jiawei Qiao, Xinxin Xia, Beibei Shi, Rongkun Zhou, He Yan, Y.F. Li, Ziwu Ji, Rui Zhang, Hang Yin, Feng Chen, Yufei Wang, Feng wei Gao, Peng Lu, Jiangkai Sun, Rui Sun, Tao He, Jicheng Yi
article en
2 citations

Abstract

The incorporation of thick active layers (>300 nm) is an essential requirement for wide-scale industrial production of organic solar cells (OSCs). However, it is still challenging to achieve efficient thick film devices, in particular for all-polymer OSCs, which are generally considered the most stable type of OSCs. In this study, a simple yet effective method is introduced by using a direct current (DC) field to manipulate the morphology of bulk heterojunction (BHJ) films within all-polymer OSCs during a blade coating process. By utilizing this method, a favorable vertical phase distribution is achieved, thereby effectively reducing the electron percolation threshold and enhancing the overall device performance. With this, an outstanding efficiency of 17.59% is achieved for thick-film all-polymer devices by blade-coating, which is the best performance in this category. This study introduces a non-contact DC field method aimed at mitigating the fabrication challenges encountered when transitioning thick-film all-polymer systems from laboratory to manufacturing settings, and will potentially contributing to the advancement of the OSC industrialization.

Advanced MaterialsVol. 37(45)
Linköping University (SE), Hong Kong Polytechnic University (HK), Shandong University (CN), Hong Kong University of Science and Technology (HK), Wuhan University (CN), Shandong Management University (CN), Shenzhen Technology University (CN), University of Hong Kong (HK)
Shandong University, National Natural Science Foundation of China, Natural Science Foundation of Shandong Province
Openalex Percentile: Top 15%
Organic Electronics and Photovoltaics
1.46
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