Automated generation of mechanistic models for chemical process digital twins using reinforcement learning part II: Compartmentalization and learning-based recalibration

Developing predictive models is central to building digital twins for chemical processes, which have a variety of applications in their development and operation. Mechanistic models are highly interpretable and have a larger domain of validity compared to data-driven models, but require significant time and expert knowledge to construct. In this contribution, a workflow for automated mechanistic model generation is extended to handle systems comprised of interdependent, spatially distributed phenomena. The search for accurate models is performed by hierarchically connected reinforcement learning agents. Different ways to incorporate human expertise in model generation are explored, and an ontology is introduced to manage expert and modeling knowledge. The extended workflow is shown to reliably find accurate models of chemical systems, exemplified on a phase transfer catalysis reaction and a Taylor-Couette reactor. For the latter, its non-ideal flow patterns were predicted within a deviation of 5 %, and automatically generated compartmentalization results were found to have comparable physical interpretations to bespoke models from literature. Additionally, the reinforcement learning agents were able to accurately recalibrate models up to twice as fast when drawing upon pre-training under a different operation condition. By generalizing all parts of the automated modeling procedures, we enable the efficient (re-)use of knowledge previously confined to the human modeler. We envision that in the future, the role of experts can be shifted from actively constructing each model iteration to curating knowledge and working collaboratively with autonomous agents.

Authors

Publication Details

Journal
Computers & Chemical Engineering
Published
2025-09-01
DOI
https://doi.org/10.1016/j.compchemeng.2025.109384
Citations
3
Primary Topic
Advanced Control Systems Optimization
Type
article
Field-Weighted Citation Impact
3.64

Funders

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article

Automated generation of mechanistic models for chemical process digital twins using reinforcement learning part II: Compartmentalization and learning-based recalibration

Jan-Frederic Laub, Jiyizhe Zhang, Alexei A. Lapkin, Mathis Heyer
3 citations
Computers & Chemical Engineering
Advanced Control Systems Optimization
3.64
article

Automated generation of mechanistic models for chemical process digital twins using reinforcement learning part II: Compartmentalization and learning-based recalibration

Jan-Frederic Laub, Jiyizhe Zhang, Alexei A. Lapkin, Mathis Heyer
article en
3 citations

Abstract

Developing predictive models is central to building digital twins for chemical processes, which have a variety of applications in their development and operation. Mechanistic models are highly interpretable and have a larger domain of validity compared to data-driven models, but require significant time and expert knowledge to construct. In this contribution, a workflow for automated mechanistic model generation is extended to handle systems comprised of interdependent, spatially distributed phenomena. The search for accurate models is performed by hierarchically connected reinforcement learning agents. Different ways to incorporate human expertise in model generation are explored, and an ontology is introduced to manage expert and modeling knowledge. The extended workflow is shown to reliably find accurate models of chemical systems, exemplified on a phase transfer catalysis reaction and a Taylor-Couette reactor. For the latter, its non-ideal flow patterns were predicted within a deviation of 5 %, and automatically generated compartmentalization results were found to have comparable physical interpretations to bespoke models from literature. Additionally, the reinforcement learning agents were able to accurately recalibrate models up to twice as fast when drawing upon pre-training under a different operation condition. By generalizing all parts of the automated modeling procedures, we enable the efficient (re-)use of knowledge previously confined to the human modeler. We envision that in the future, the role of experts can be shifted from actively constructing each model iteration to curating knowledge and working collaboratively with autonomous agents.

Computers & Chemical EngineeringVol. 204
University of Cambridge, Engineering and Physical Sciences Research Council, Erasmus+
Openalex Percentile: Top 7%
Advanced Control Systems Optimization
3.64
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Automated generation of mechanistic models for chemical process digital twins using reinforcement learning part II: Compartmentalization and learning-based recalibration — Jan-Frederic Laub, Jiyizhe Zhang, et al. · Computers & Chemical Engineering (2025) | TGRS Research Map | TGRS