Welding Cracking Analysis and Cracking Mechanism of 347 Stainless Steel Catalyst Beam

347 stainless steel possesses excellent properties and is widely used in large reactors. Through detailed analysis, this work identifies the cracking mode of the welded joint in the thick‐walled support beam of the 347 stainless steel catalyst in the slurry bed reactor. Experiment results show that the crack exists in the coarse‐grained heat‐affected zone close to the fusion line, and the fracture surface exhibits typical intergranular cracking and a significant amount of secondary cracking. Initial fracture exhibits significant oxidation, with no dimples or cleavage microstructures observed. Base metal exhibits excellent resistance to intergranular corrosion, with the presence of low‐melting‐point Nb/Cr/Mo eutectic phases near the crack tip. Under the influence of the welding thermal cycle, the low‐melting‐point eutectic phase induces grain boundary liquefaction. With the expansion of the liquefied zone and the action of thermal stress, the melting of low‐melting‐point eutectics leads to the formation of intergranular cracks. The generated microcracks rapidly propagate along the grain boundaries, coalesce with other microcracks, and form larger main cracks, leading to fracture.

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Publication Details

Journal
steel research international
Published
2025-08-31
DOI
https://doi.org/10.1002/srin.202500560
Primary Topic
Hydrogen embrittlement and corrosion behaviors in metals
Type
article
Field-Weighted Citation Impact
0.00

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Welding Cracking Analysis and Cracking Mechanism of 347 Stainless Steel Catalyst Beam

Wenjian Zheng, Daochen Feng, Yang Jianguo, Lin Zhang et al.
steel research international
Hydrogen embrittlement and corrosion behaviors in metals
article

Welding Cracking Analysis and Cracking Mechanism of 347 Stainless Steel Catalyst Beam

Wenjian Zheng, Daochen Feng, Yang Jianguo, Lin Zhang, Dongliang Wang, Zhihui Cai, Yinghe Ma
article en

Abstract

347 stainless steel possesses excellent properties and is widely used in large reactors. Through detailed analysis, this work identifies the cracking mode of the welded joint in the thick‐walled support beam of the 347 stainless steel catalyst in the slurry bed reactor. Experiment results show that the crack exists in the coarse‐grained heat‐affected zone close to the fusion line, and the fracture surface exhibits typical intergranular cracking and a significant amount of secondary cracking. Initial fracture exhibits significant oxidation, with no dimples or cleavage microstructures observed. Base metal exhibits excellent resistance to intergranular corrosion, with the presence of low‐melting‐point Nb/Cr/Mo eutectic phases near the crack tip. Under the influence of the welding thermal cycle, the low‐melting‐point eutectic phase induces grain boundary liquefaction. With the expansion of the liquefied zone and the action of thermal stress, the melting of low‐melting‐point eutectics leads to the formation of intergranular cracks. The generated microcracks rapidly propagate along the grain boundaries, coalesce with other microcracks, and form larger main cracks, leading to fracture.

steel research internationalVol. 97(3)
Zhejiang University of Science and Technology (CN), Wenzhou Institute of Technology Testing & Calibration (CN), Zhejiang University of Technology (CN), Dalian Polytechnic University (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 81%
Hydrogen embrittlement and corrosion behaviors in metals
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Welding Cracking Analysis and Cracking Mechanism of 347 Stainless Steel Catalyst Beam — Wenjian Zheng, Daochen Feng, et al. · steel research international (2025) | TGRS Research Map | TGRS