Applying the ANN and the GPR models to predict energy consumption for AM-FDM of isovolumetric mechanical components

Energy consumption in additive manufacturing processes is critical in improving environmental quality and attaining a sustainable equilibrium between energy use and environmental degradation. The study employs two widely accepted non-parametric machine learning (ML) methods, i.e., Artificial Neural Network (ANN) and Gaussian Process Regression (GPR), to predict the energy consumption in the Fused Deposition Modeling manufacturing process (AM-FDM). The ANN and GPR models are compared based on a numerical general factorial design accounting for six graded-level parameters, i.e., A: learning rate, B: momentum. C: number of hidden nodes, D: proportions of the training data, E: proportion of test data, and F: the activation function. The sensitivity of the ANN and GPR models for the training subsets is further examined using different percentages of the original dataset—25%, 50%, and 75%—that are sampled using a modified hypercube sampling technique. Under all circumstances, the GPR model has performed better than the ANN.

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Publication Details

Journal
Concurrent Engineering
Published
2025-08-31
DOI
https://doi.org/10.1177/1063293x251371108
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
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article

Applying the ANN and the GPR models to predict energy consumption for AM-FDM of isovolumetric mechanical components

Mohamed Ali Rezgui, A. Trabelsi, Helmi Nasraoui
Concurrent Engineering
Additive Manufacturing and 3D Printing Technologies
article

Applying the ANN and the GPR models to predict energy consumption for AM-FDM of isovolumetric mechanical components

Mohamed Ali Rezgui, A. Trabelsi, Helmi Nasraoui
article en

Abstract

Energy consumption in additive manufacturing processes is critical in improving environmental quality and attaining a sustainable equilibrium between energy use and environmental degradation. The study employs two widely accepted non-parametric machine learning (ML) methods, i.e., Artificial Neural Network (ANN) and Gaussian Process Regression (GPR), to predict the energy consumption in the Fused Deposition Modeling manufacturing process (AM-FDM). The ANN and GPR models are compared based on a numerical general factorial design accounting for six graded-level parameters, i.e., A: learning rate, B: momentum. C: number of hidden nodes, D: proportions of the training data, E: proportion of test data, and F: the activation function. The sensitivity of the ANN and GPR models for the training subsets is further examined using different percentages of the original dataset—25%, 50%, and 75%—that are sampled using a modified hypercube sampling technique. Under all circumstances, the GPR model has performed better than the ANN.

Concurrent EngineeringVol. 33(1-4)
Tunis University (TN)
Openalex Percentile: Top 75%
Additive Manufacturing and 3D Printing Technologies
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