Self-Catalytic Ceramicization in Transparent Ablation-Resistant Organosilicon–Boron Coatings for Advanced Fire Protection

The high-quality preservation of precious cultural artifacts requires advanced coatings with stringent demands for transparency, mechanical robustness, and ablation resistance. However, achieving an optimal balance among these performances remains a formidable plight. In this work, we propose a strategy for the synergistic self-catalytic ceramicization of an organosilicon-boron dual-network structure to address these challenges. High-transparency, ablation-resistant silicone-boron fire-retardant coatings were prepared via sol-gel processing using triethyl borate and trimethoxysilane. These coatings achieved remarkable mechanical properties with a level of 9H and flexibility characterized by a bending diameter of ≤2 mm, while maintaining a light transmittance of up to 99.9%. They also exhibited excellent adhesion to diverse substrates including glass and ceramic. The coatings effectively protected substrates from fire, achieving an UL-94V-0 rating and a limiting oxygen index of up to 35.5%. Upon exposure to a high-temperature flame, the coatings rapidly formed a compact ceramic barrier layer on the substrate surface, demonstrating outstanding ablation resistance. Furthermore, this study elucidated the mechanisms underlying the unique combination of toughness, transparency, and flame-retardant ablation resistance in silicone-boron coatings: The dual cross-linked network structure enhanced both the hardness and flexibility. Meanwhile, the synergistic catalytic effect of boron and phosphorus (Si/B/P) promoted the formation of a compact cross-linked ceramic network from silicone, effectively blocking heat and flame propagation. This work provides a versatile approach to designing transparent, ablation-resistant coatings for advanced fire protection.

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Publication Details

Journal
ACS Applied Materials & Interfaces
Published
2025-08-29
DOI
https://doi.org/10.1021/acsami.5c14858
Citations
1
Primary Topic
Flame retardant materials and properties
Type
article
Field-Weighted Citation Impact
0.61

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article

Self-Catalytic Ceramicization in Transparent Ablation-Resistant Organosilicon–Boron Coatings for Advanced Fire Protection

Kaiyu Tan, Zixiang Sun, Haibo Tan, Xuejun Lai et al.
1 citations
ACS Applied Materials & Interfaces
Flame retardant materials and properties
0.61
article

Self-Catalytic Ceramicization in Transparent Ablation-Resistant Organosilicon–Boron Coatings for Advanced Fire Protection

Kaiyu Tan, Zixiang Sun, Haibo Tan, Xuejun Lai, Xingrong Zeng, Jiefeng Gao, Hongqiang Li, Wen‐Hong Jiang
article en
1 citations

Abstract

The high-quality preservation of precious cultural artifacts requires advanced coatings with stringent demands for transparency, mechanical robustness, and ablation resistance. However, achieving an optimal balance among these performances remains a formidable plight. In this work, we propose a strategy for the synergistic self-catalytic ceramicization of an organosilicon-boron dual-network structure to address these challenges. High-transparency, ablation-resistant silicone-boron fire-retardant coatings were prepared via sol-gel processing using triethyl borate and trimethoxysilane. These coatings achieved remarkable mechanical properties with a level of 9H and flexibility characterized by a bending diameter of ≤2 mm, while maintaining a light transmittance of up to 99.9%. They also exhibited excellent adhesion to diverse substrates including glass and ceramic. The coatings effectively protected substrates from fire, achieving an UL-94V-0 rating and a limiting oxygen index of up to 35.5%. Upon exposure to a high-temperature flame, the coatings rapidly formed a compact ceramic barrier layer on the substrate surface, demonstrating outstanding ablation resistance. Furthermore, this study elucidated the mechanisms underlying the unique combination of toughness, transparency, and flame-retardant ablation resistance in silicone-boron coatings: The dual cross-linked network structure enhanced both the hardness and flexibility. Meanwhile, the synergistic catalytic effect of boron and phosphorus (Si/B/P) promoted the formation of a compact cross-linked ceramic network from silicone, effectively blocking heat and flame propagation. This work provides a versatile approach to designing transparent, ablation-resistant coatings for advanced fire protection.

ACS Applied Materials & InterfacesVol. 17(36)
Yangzhou University (CN), South China University of Technology (CN)
National Natural Science Foundation of China, National College Students Innovation and Entrepreneurship Training Program, Basic and Applied Basic Research Foundation of Guangdong Province
Openalex Percentile: Top 31%
Flame retardant materials and properties
0.61
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