Use of Artificial Neural Networks for Recycled Pellets Identification: Polypropylene-Based Composites

Polymer recycling is challenging due to practical classification difficulties. Even when the polymer matrix is identified, the presence of various polymeric composites complicates their accurate classification. In this study, Fourier-transform infrared spectroscopy (ATR-FTIR) was used in combination with artificial neural networks (ANNs) to quantitatively predict the mineral filler content in polypropylene (PP) composites. Calibration curves were developed to correlate ATR-FTIR spectral features (600-1700 cm^-1) with the concentration (wt.%) of three mineral fillers: talc (PP-Talc), calcium carbonate (PP-CaCO₃), and glass fiber (PP-GF). ANN models developed in MATLAB 2024a achieved prediction errors below 7.5% and regression coefficients (R²) above 0.98 for all filler types. The method was successfully applied to analyze a commercial recycled pellet, and its predictions were validated by X-ray fluorescence (XRF) and energy-dispersive X-ray spectroscopy (EDX). This approach provides a simple, rapid, and non-destructive tool for non-expert users to identify both the type and amount of mineral filler in recycled polymer materials, thereby reducing misclassification in their commercialization or quality control in industrial formulations.