Towards a Deeper Understanding of Simple Soaps: Influence of Fatty Acid Chain Length on Concentration and Function

In this study, canola oil was used as a natural enriched source of C18 fatty acids and coconut oil as a natural enriched source of C12 fatty acids. The study synthesized five potassium carboxylate (RCOO−K+) liquid soaps via saponification of coconut–canola oil blends (100:0, 75:25, 50:50, 25:75, 0:100) using a novel in situ dissolution method with controlled KOH addition to prevent solid paste formation. The water demand required to dissolve RCOO−K+ and mitigate soap crystallization was determined, increasing from 1.76 to 5.18 g H2O/g oil as canola oil content rose, with soap concentration decreasing from 55.1% (100:0) to 18.5% (0:100). Reaction kinetics revealed faster KOH depletion in coconut oil-rich blends (100:0, 75:25, 50:50; 2 h) compared to canola oil-rich blends (25:75, 0:100; 8 h). Key soap properties, including foam stability, detergency, wettability, viscosity, and thermal behavior, were assessed. The 50:50 blend exhibited the highest foam stability due to the synergistic effects of medium-chain saturated (e.g., laurates) and long-chain unsaturated (e.g., oleates) RCOO−K+. The short, saturated chains promoted rapid foam formation, while the longer, unsaturated chains enhanced foam film stability. RCOO−K+ detergency on hair tresses with artificial sebum ranged from 16.9% to 29.7% and was relatively higher compared to sodium lauryl sulfate, sodium laureth sulfate, cocamidopropyl betaine, and sodium cocoyl glutamate (6.1–13.2%) but lower compared to sodium isethionates (34.2%). RCOO−K+ wettability on cotton textiles improved with higher coconut oil content. RCOO−K+ contact angles on artificial sebum surface (6.1–13.7°) demonstrated excellent wettability, effectively penetrating and emulsifying hydrophobic residues. Viscosity ranged from 13–45 mPa·s with Newtonian Flow-type behavior. No crystals were observed in the soaps when cooled in the range of 60 to −30 °C. These results demonstrate RCOO−K+ soaps as tunable, sustainable liquid soaps with performance optimized by adjusting the oil blend ratios.