Sliding Mode Control of Spool Position for a Lead-Type Electro-Hydraulic Proportional Multi-Way Valve Based on Disturbance Observation

Electro-hydraulic proportional multi-way valves are widely used in construction machinery and equipment, and their performance directly affects the operation performance of construction machinery and equipment. In this paper, an electro-hydraulic proportional multi-way valve was taken as the research object, and the precise control of the position of the spool of electro-hydraulic proportional multi-way valves under multi-source disturbances was studied. A mathematical model of the electro-hydraulic proportional multi-way valve was established to analyze the influence of hardware controller parameters on the control current. A proportional multi-way valve expansion state observer was established to observe the changes in internal and external multi-source disturbances, and a sliding mode controller was used to compensate for the influence of these disturbances on the position control accuracy of the valve spool of proportional multi-way valves. Compared with the PID control method, the results show that, when using the control method proposed in this paper, the reduction in the step response time and improvement in pressure control accuracy for the pilot proportional reducing pressure valve were maximally 44.4% and 0.61%, respectively; the reduction in the step response time and improvement in control accuracy for the spool of the pilot proportional multi-way valve were maximally 69.48% and 61.74%, respectively. The research results in this paper can help to improve the performance and multi-condition adaptability of electro-hydraulic proportional multi-way valves.

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Publication Details

Journal
Machines
Published
2025-08-29
DOI
https://doi.org/10.3390/machines13090774
Primary Topic
Hydraulic and Pneumatic Systems
Type
article
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article

Sliding Mode Control of Spool Position for a Lead-Type Electro-Hydraulic Proportional Multi-Way Valve Based on Disturbance Observation

Yanxia Jia, Lizhong Wei, Junxue Feng, Wei Gao et al.
Machines
Hydraulic and Pneumatic Systems
article

Sliding Mode Control of Spool Position for a Lead-Type Electro-Hydraulic Proportional Multi-Way Valve Based on Disturbance Observation

Yanxia Jia, Lizhong Wei, Junxue Feng, Wei Gao, Peng Cai, Chao Ai, Kai Zhang
article en

Abstract

Electro-hydraulic proportional multi-way valves are widely used in construction machinery and equipment, and their performance directly affects the operation performance of construction machinery and equipment. In this paper, an electro-hydraulic proportional multi-way valve was taken as the research object, and the precise control of the position of the spool of electro-hydraulic proportional multi-way valves under multi-source disturbances was studied. A mathematical model of the electro-hydraulic proportional multi-way valve was established to analyze the influence of hardware controller parameters on the control current. A proportional multi-way valve expansion state observer was established to observe the changes in internal and external multi-source disturbances, and a sliding mode controller was used to compensate for the influence of these disturbances on the position control accuracy of the valve spool of proportional multi-way valves. Compared with the PID control method, the results show that, when using the control method proposed in this paper, the reduction in the step response time and improvement in pressure control accuracy for the pilot proportional reducing pressure valve were maximally 44.4% and 0.61%, respectively; the reduction in the step response time and improvement in control accuracy for the spool of the pilot proportional multi-way valve were maximally 69.48% and 61.74%, respectively. The research results in this paper can help to improve the performance and multi-condition adaptability of electro-hydraulic proportional multi-way valves.

MachinesVol. 13(9)
Sun Yat-sen University (CN), Yanshan University (CN), Korea Testing Certification (KR), Nanjing Xiaozhuang University (CN)
Openalex Percentile: Top 77%
Hydraulic and Pneumatic Systems
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