Real-Time Joint Fault Detection and Diagnosis of Hexapod Robot Based on Improved Random Forest

In the field of robotic fault detection, although the random forest (RF) algorithm is widely adopted, its limited accuracy remains a critical constraint in practical engineering applications. To address this technical challenge, this study proposes a Two-Stages Random Forest (TSRF) algorithm. This approach constructs a hierarchical architecture with a dynamic adaptive weighting strategy, where the class probability vectors generated in the 1st-stage serve as meta-features for the 2nd-stage classifier. Such hierarchical optimization enables the model to precisely identify fault-sensitive features, effectively overcoming the performance limitations of conventional single-model frameworks. To validate the proposed approach, we conducted comparative experiments using a multidimensional kinematic feature dataset from hexapod robot joint fault detection. Benchmark models included geometry-feature-based RF and physics-informed RF as established baselines. Experimental results demonstrate that TSRF achieves a classification accuracy of 99.7% on the test set, representing an 18.8% improvement over standard RF. This significant advancement provides a novel methodological framework for intelligent fault diagnosis in complex electromechanical systems.