Towards a framework for automatic disassembly supporting circular economy

This paper provides an in-depth study of Design for Assembly (DfA) and Design for Disassembly (DfD) concepts and related challenges to facilitate the vision of a fully automated production line being capable of assembling and disassembling on the very same production line. The gained insights play an instrumental role in fostering the paradigm of the circular economy. Therefore, it enables the easy decomposition of product components at the end-of-life stage, facilitating efficient repair, recycling, reuse, and recovery. The circular economy, characterized by closed-loop resource utilization, depends immensely on structured product disposal and resource recovery systems, thus rendering DfD a critical component within this remanufacturing-framework. A framework considering all lifecycle phases based on existing design strategies is presented. Product data management and their effectiveness in amplifying a circular economic system is assessed. Challenges and barriers in employing DfD (economical, ecological, technological, and operational) are discussed, along with potential solutions. Furthermore, advancements in technology including Industry 4.0 and smart manufacturing which can enhance DfD capabilities are explored, thus expediting the journey towards a more circular economy in product development.

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Publication Details

Journal
Procedia CIRP
Published
2025-01-01
DOI
https://doi.org/10.1016/j.procir.2025.08.005
Citations
2
Primary Topic
Manufacturing Process and Optimization
Type
article
Field-Weighted Citation Impact
2.48
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article

Towards a framework for automatic disassembly supporting circular economy

Simon Merschak, Daniel Schmid, Peter Hehenberger, Silvan Lack
2 citations
Procedia CIRP
Manufacturing Process and Optimization
2.48
article

Towards a framework for automatic disassembly supporting circular economy

Simon Merschak, Daniel Schmid, Peter Hehenberger, Silvan Lack
article en
2 citations

Abstract

This paper provides an in-depth study of Design for Assembly (DfA) and Design for Disassembly (DfD) concepts and related challenges to facilitate the vision of a fully automated production line being capable of assembling and disassembling on the very same production line. The gained insights play an instrumental role in fostering the paradigm of the circular economy. Therefore, it enables the easy decomposition of product components at the end-of-life stage, facilitating efficient repair, recycling, reuse, and recovery. The circular economy, characterized by closed-loop resource utilization, depends immensely on structured product disposal and resource recovery systems, thus rendering DfD a critical component within this remanufacturing-framework. A framework considering all lifecycle phases based on existing design strategies is presented. Product data management and their effectiveness in amplifying a circular economic system is assessed. Challenges and barriers in employing DfD (economical, ecological, technological, and operational) are discussed, along with potential solutions. Furthermore, advancements in technology including Industry 4.0 and smart manufacturing which can enhance DfD capabilities are explored, thus expediting the journey towards a more circular economy in product development.

Procedia CIRPVol. 136
ZHAW Zurich University of Applied Sciences (CH), University of Applied Sciences Upper Austria (AT)
Openalex Percentile: Top 9%
Manufacturing Process and Optimization
2.48
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Towards a framework for automatic disassembly supporting circular economy — Simon Merschak, Daniel Schmid, et al. · Procedia CIRP (2025) | TGRS Research Map | TGRS