Development and implementation of a manipulator for the automated handling of electrodes during the disassembly of lithium-ion pouch cells

Lithium-ion batteries, driven by the increasing production of electric vehicles, have seen a significant rise in demand, especially space efficient pouch cells. Current disassembly methods for individual battery cells are either non-existent or involve a high degree of manual labor. This research aims to develop a manipulator unit to automate the disassembly of lithium-ion pouch cells, enabling efficient recycling of their components. The main challenge lies in handling thin, flexible electrodes that adhere to each other due to the electrolyte. A gripper and hold-down device will be developed and tested to support automated serial disassembly.

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Publication Details

Journal
Procedia CIRP
Published
2025-01-01
DOI
https://doi.org/10.1016/j.procir.2025.08.134
Primary Topic
Extraction and Separation Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

Development and implementation of a manipulator for the automated handling of electrodes during the disassembly of lithium-ion pouch cells

Sebastian Henschel, Jürgen Fleischer, Florian Kößler, Simon Buschulte
1 links
Procedia CIRP
Extraction and Separation Processes
article

Development and implementation of a manipulator for the automated handling of electrodes during the disassembly of lithium-ion pouch cells

Sebastian Henschel, Jürgen Fleischer, Florian Kößler, Simon Buschulte
article en

Abstract

Lithium-ion batteries, driven by the increasing production of electric vehicles, have seen a significant rise in demand, especially space efficient pouch cells. Current disassembly methods for individual battery cells are either non-existent or involve a high degree of manual labor. This research aims to develop a manipulator unit to automate the disassembly of lithium-ion pouch cells, enabling efficient recycling of their components. The main challenge lies in handling thin, flexible electrodes that adhere to each other due to the electrolyte. A gripper and hold-down device will be developed and tested to support automated serial disassembly.

Procedia CIRPVol. 136
Karlsruhe Institute of Technology (DE)
Bundesministerium für Bildung und Forschung
Affordable and clean energy
Openalex Percentile: Top 77%
Extraction and Separation Processes
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Development and implementation of a manipulator for the automated handling of electrodes during the disassembly of lithium-ion pouch cells — Sebastian Henschel, Jürgen Fleischer, et al. · Procedia CIRP (2025) | TGRS Research Map | TGRS