3D printed anisotropic tissue simulants with embedded fluid capsules for medical simulation and training

Human tissues are primarily composed of collagen and elastin fiber networks that exhibit directional mechanical properties that are not replicable by conventional tissue simulants manufactured via casting. Here, we 3D print tissue simulants that incorporate anisotropic mechanical properties through the manipulation of infill voxel shape and dimensions. A mathematical model for predicting the anisotropy of single- and multimaterial structures with orthogonal infill patterns is developed. We apply this methodology to generate conformal printing toolpaths for replicating the structure and directional mechanics observed in native tissue within 3D printed tissue simulants. Further, a method to embed fluid-filled capsules within the infill structure of these tissue simulants to mimic blood is also presented. The improvements in simulation quality when using 3D printed anisotropic tissue simulants over conventional tissue simulants are demonstrated via a comparative acceptability study. These advances open avenues for the manufacture of next-generation tissue simulants with high mechanical fidelity for enhanced medical simulation and training.

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Publication Details

Journal
Science Advances
Published
2025-08-29
DOI
https://doi.org/10.1126/sciadv.adw6446
Primary Topic
Anatomy and Medical Technology
Type
article
Field-Weighted Citation Impact
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article

3D printed anisotropic tissue simulants with embedded fluid capsules for medical simulation and training

Robert Sweet, Matthew Hackett, Matthew S. Lawler, Victoria A. Roach et al.
Science Advances
Anatomy and Medical Technology
article

3D printed anisotropic tissue simulants with embedded fluid capsules for medical simulation and training

Robert Sweet, Matthew Hackett, Matthew S. Lawler, Victoria A. Roach, Alex Gong, Zachary J. Fuenning, Michael C. McAlpine, David Hananel, Jason R. Speich, B. S. Athira, Ruikang K. Wang, David J. Traina, Adarsh Somayaji
article en

Abstract

Human tissues are primarily composed of collagen and elastin fiber networks that exhibit directional mechanical properties that are not replicable by conventional tissue simulants manufactured via casting. Here, we 3D print tissue simulants that incorporate anisotropic mechanical properties through the manipulation of infill voxel shape and dimensions. A mathematical model for predicting the anisotropy of single- and multimaterial structures with orthogonal infill patterns is developed. We apply this methodology to generate conformal printing toolpaths for replicating the structure and directional mechanics observed in native tissue within 3D printed tissue simulants. Further, a method to embed fluid-filled capsules within the infill structure of these tissue simulants to mimic blood is also presented. The improvements in simulation quality when using 3D printed anisotropic tissue simulants over conventional tissue simulants are demonstrated via a comparative acceptability study. These advances open avenues for the manufacture of next-generation tissue simulants with high mechanical fidelity for enhanced medical simulation and training.

Science AdvancesVol. 11(35)
University of Minnesota (US), United States Department of the Army (US), DEVCOM Army Research Laboratory (US), University of Washington (US), United States Army (US)
Openalex Percentile: Top 79%
Anatomy and Medical Technology
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