Optimization of Work Order Scheduling in Weaving Looms Using Genetic Algorithms

Efficient scheduling of work orders in weaving looms is crucial for improving production efficiency and meeting tight delivery deadlines in the textile industry. This study proposes a genetic algorithm (GA)-based model to optimize work order assignments, minimize type changeover durations, and balance machine workloads. The model uses real-world ERP data, supports job splitting for parallel production, and dynamically classifies type changes into variant, linked warp, and full setup changes. Experimental results show significant improvements in planning time, changeover reduction, and delivery performance. The proposed GA approach offers a scalable and intelligent solution that can be readily adopted for modern textile manufacturing challenges.

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Publication Details

Published
2025-08-28
DOI
https://doi.org/10.3390/engproc2025104059
Citations
1
Primary Topic
Advanced Manufacturing and Logistics Optimization
Type
article
Field-Weighted Citation Impact
1.24
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article

Optimization of Work Order Scheduling in Weaving Looms Using Genetic Algorithms

Emre Çomak, Mursid Dincer, Gökhan Uçkan
1 citations
Advanced Manufacturing and Logistics Optimization
1.24
article

Optimization of Work Order Scheduling in Weaving Looms Using Genetic Algorithms

Emre Çomak, Mursid Dincer, Gökhan Uçkan
article en
1 citations

Abstract

Efficient scheduling of work orders in weaving looms is crucial for improving production efficiency and meeting tight delivery deadlines in the textile industry. This study proposes a genetic algorithm (GA)-based model to optimize work order assignments, minimize type changeover durations, and balance machine workloads. The model uses real-world ERP data, supports job splitting for parallel production, and dynamically classifies type changes into variant, linked warp, and full setup changes. Experimental results show significant improvements in planning time, changeover reduction, and delivery performance. The proposed GA approach offers a scalable and intelligent solution that can be readily adopted for modern textile manufacturing challenges.

Pamukkale University (TR)
Decent work and economic growth
Openalex Percentile: Top 16%
Advanced Manufacturing and Logistics Optimization
1.24
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