Upcycling Polyethylene Waste into Hybrid Graphitic Porous Carbon Materials Used in High‐Performance Zinc‐Ion Hybrid Capacitors
Polyethylene (PE) waste is a challenge to upcycle into useful materials because this plastic tends to decompose into volatile compounds when heated at relatively low temperatures. In this work, mixtures of PE wastes into a hybrid graphitic porous carbon (HGPC) by a thermal oxidation pretreatment step, with assistance of an inert solid additive (KCl), to functionalize, crosslink, and stabilize the PE waste followed by carbonization and catalytic graphitization steps with a potassium carbonate catalyst, are upcycled. The PE waste‐derived HGPC (PW‐HGPC) has a hybrid structure composed of graphene‐like carbon nanosheets grown on the surface of carbon particles, high porosity with specific surface area, up to 1,763 m 2 g −1 , and good graphitic degree with average Raman I 2D / I G ratios of 0.53. When used as cathode material for zinc‐ion hybrid capacitors, this PW‐HGPC exhibits an excellent specific capacity, up to 126.7 mAh g −1 , at high mass loading of 10 mg cm −2 . Moreover, PW‐HGPC exhibits remarkable cycling stability with capacity retention of >94% after 10 000 cycles. Additionally, the KCl is recycled and reused over five times. This method provides a new solution for upcycling PE wastes into high value‐added carbon materials, not only for zinc‐ion hybrid capacitors but also for other electrochemical energy storage device applications.
Authors
- Ki‐Joong Kim
- Christopher Matranga (ORCID: https://orcid.org/0000-0001-7082-5938)
- Yun‐Yang Lee (ORCID: https://orcid.org/0000-0002-4165-0857)
- Congjun Wang (ORCID: https://orcid.org/0000-0002-3831-2929)
- Viet Hung Pham (ORCID: https://orcid.org/0000-0002-2189-7828)
- Yuan Gao (ORCID: https://orcid.org/0000-0002-5030-0066)
- Ngoc Huynh
Institutions
- National Energy Technology Laboratory (US)
Publication Details
- Journal
- Energy Technology
- Published
- 2025-08-28
- DOI
- https://doi.org/10.1002/ente.202501104
- Citations
- 1
- Primary Topic
- Supercapacitor Materials and Fabrication
- Type
- article
- Field-Weighted Citation Impact
- 0.43
Funders
- U.S. Department of Energy
- Office of Fossil Energy
- National Energy Technology Laboratory
- Laboratory Directed Research and Development
- Thomas Jefferson National Accelerator Facility