Impact of Acid Sites in ZSM-5 Zeolites on the Selective Catalytic Oxi-Upcycling of High-Density Polyethylene to Dicarboxylic Acid under Mild Conditions

The catalytic oxidation strategy has shown great potential in the upcycling of polyethylene (PE) into valuable chemicals that contain oxygenated groups. The development of inexpensive and efficient catalysts is highly required but remains challenging. Herein, we report that ZSM-5 zeolites could be used as an effective catalyst for the selective catalytic oxi-upcycling of high-density polyethylene (HDPE) into dicarboxylic acids within the C4–C17 range at 160 °C and 1.5 MPa air pressure with a reaction duration of 16 h. Among the three tested ZSM-5 zeolites (Si/Al = 38, 70, and 170), the sample with a Si/Al ratio of 38 exhibited the highest acid site density and, consequently, the best catalytic activity. Based on the model molecular reactions, detected intermediate species, and theoretical calculation, we propose that Bro̷nsted acid sites synergize with oxygen to drive the oxidation of PE via a carbenium ion (C+) mediated mechanism, which is beyond the conventional pathway of direct oxidation of PE molecular chains by a free radical mechanism. Besides, the ZSM-5 zeolite has the potential to be applied broadly in the oxi-upcycling of different PE feedstocks and PE plastic wastes.

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Publication Details

Journal
ACS Catalysis
Published
2025-08-28
DOI
https://doi.org/10.1021/acscatal.4c04987
Citations
10
Primary Topic
Recycling and Waste Management Techniques
Type
article
Field-Weighted Citation Impact
9.97

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article

Impact of Acid Sites in ZSM-5 Zeolites on the Selective Catalytic Oxi-Upcycling of High-Density Polyethylene to Dicarboxylic Acid under Mild Conditions

Rongrong Jia, Jingxiu Yang, Jingfeng Han, Ping Cheng et al.
10 citations
ACS Catalysis
Recycling and Waste Management Techniques
9.97
article

Impact of Acid Sites in ZSM-5 Zeolites on the Selective Catalytic Oxi-Upcycling of High-Density Polyethylene to Dicarboxylic Acid under Mild Conditions

Rongrong Jia, Jingxiu Yang, Jingfeng Han, Ping Cheng, X. T. Hou, Lei Huang, Yuwanda Injongkol, Siriporn Jungsuttiwong, Hao Yi, Pimjai Pimbaotham, Yi Zhu, Liyi Shi, Kaili Wang, Fan Yuan, Guoli Chen
article en
10 citations

Abstract

The catalytic oxidation strategy has shown great potential in the upcycling of polyethylene (PE) into valuable chemicals that contain oxygenated groups. The development of inexpensive and efficient catalysts is highly required but remains challenging. Herein, we report that ZSM-5 zeolites could be used as an effective catalyst for the selective catalytic oxi-upcycling of high-density polyethylene (HDPE) into dicarboxylic acids within the C4–C17 range at 160 °C and 1.5 MPa air pressure with a reaction duration of 16 h. Among the three tested ZSM-5 zeolites (Si/Al = 38, 70, and 170), the sample with a Si/Al ratio of 38 exhibited the highest acid site density and, consequently, the best catalytic activity. Based on the model molecular reactions, detected intermediate species, and theoretical calculation, we propose that Bro̷nsted acid sites synergize with oxygen to drive the oxidation of PE via a carbenium ion (C+) mediated mechanism, which is beyond the conventional pathway of direct oxidation of PE molecular chains by a free radical mechanism. Besides, the ZSM-5 zeolite has the potential to be applied broadly in the oxi-upcycling of different PE feedstocks and PE plastic wastes.

ACS CatalysisVol. 15(18)
Shanghai University (CN), Dalian Institute of Chemical Physics (CN), Chinese Academy of Sciences (CN), Jilin Jianzhu University (CN), Ministry of Education (IR), Dalian National Laboratory for Clean Energy (CN), Institute of High Temperature Electrochemistry (RU), Ubon Ratchathani University (TH), Center for International Forestry Research (ID), Walailak University (TH)
National Natural Science Foundation of China
Openalex Percentile: Top 2%
Recycling and Waste Management Techniques
9.97
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