Hybrid framework for Remaining Useful Life (RUL) prediction of rolling bearing faults

Remaining Useful Life (RUL) prediction is critical for preventing catastrophic failures in industrial systems, enabling efficient maintenance scheduling and resource optimization. This paper presents a novel hybrid framework for RUL prediction that integrates advanced feature extraction with state-of-the-art deep learning methods. The proposed framework employs Modified Multiscale Permutation Entropy (MMPE) to compute a robust Health Indicator (HI) representing the system’s degradation behavior. A regression transformer model, trained on the FEMTO dataset and validated on the CWRU dataset, leverages the HI to capture complex temporal dependencies and predict RUL with high accuracy. Experimental results demonstrate the superior performance of the proposed approach, achieving a Mean Squared Error (MSE) of 3 . 6 × 1 0 − 5 and Mean Absolute Error (MAE) of 5 . 48 × 1 0 − 3 , significantly outperforming existing methods. The framework’s ability to generalize across datasets and operating conditions highlights its applicability for real-world industrial settings, offering a robust and interpretable solution for predictive maintenance.

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Publication Details

Journal
Array
Published
2025-08-28
DOI
https://doi.org/10.1016/j.array.2025.100498
Citations
1
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
1.21
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article

Hybrid framework for Remaining Useful Life (RUL) prediction of rolling bearing faults

Muhammad Usman Akram, Arslan Shaukat, Muazzam A. Khan, Salman Jan et al.
1 citations
Array
Machine Fault Diagnosis Techniques
1.21
article

Hybrid framework for Remaining Useful Life (RUL) prediction of rolling bearing faults

Muhammad Usman Akram, Arslan Shaukat, Muazzam A. Khan, Salman Jan, Toqeer Ali Syed, Adeel M. Syed, Ali Saeed
article en
1 citations

Abstract

Remaining Useful Life (RUL) prediction is critical for preventing catastrophic failures in industrial systems, enabling efficient maintenance scheduling and resource optimization. This paper presents a novel hybrid framework for RUL prediction that integrates advanced feature extraction with state-of-the-art deep learning methods. The proposed framework employs Modified Multiscale Permutation Entropy (MMPE) to compute a robust Health Indicator (HI) representing the system’s degradation behavior. A regression transformer model, trained on the FEMTO dataset and validated on the CWRU dataset, leverages the HI to capture complex temporal dependencies and predict RUL with high accuracy. Experimental results demonstrate the superior performance of the proposed approach, achieving a Mean Squared Error (MSE) of 3 . 6 × 1 0 − 5 and Mean Absolute Error (MAE) of 5 . 48 × 1 0 − 3 , significantly outperforming existing methods. The framework’s ability to generalize across datasets and operating conditions highlights its applicability for real-world industrial settings, offering a robust and interpretable solution for predictive maintenance.

ArrayVol. 27
Quaid-i-Azam University (PK), Arab Open University (BH), Islamic University of Madinah (SA), Bahria University (PK), National University of Sciences and Technology (PK)
Climate action
Openalex Percentile: Top 17%
Machine Fault Diagnosis Techniques
1.21
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