Design and Analysis of In-wheel Flux Reversal Motor for Compact EV

This paper presents the design and analysis of cross-pole-shape flux reversal (FR) motors for compact electric vehicles (EVs). First, the optimal cross-pole width is investigated that 2.0° provides high torque, reduces eddy current losses in the magnets, and suppresses even-order harmonics in the no-load induced voltage. An 18/24-pole FR motor is then optimized using a genetic algorithm (GA). The results reveal that the optimized FR motor generates both reluctance and magnet torque due to its cross-poleshaped stator structure, leading to enhanced torque performance and a maximum torque of approximately 61 N·m. The performance of the optimized FR motor is compared to previously reported in-wheel switched reluctance (SR) motor. The FR motor produces higher torque across the entire operating range and maintains an efficiency above 90% over a wide region. Finally, driving performance is evaluated by applying the FR motor as an in-wheel motor in a compact EV. The results demonstrate excellent hillclimbing ability and a maximum speed of 55 km/h, which is 10 km/h faster than EV with SR motor-based EV.

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Publication Details

Journal
IEEJ Journal of Industry Applications
Published
2025-08-28
DOI
https://doi.org/10.1541/ieejjia.25000328
Primary Topic
Electric Motor Design and Analysis
Type
article
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article

Design and Analysis of In-wheel Flux Reversal Motor for Compact EV

Shotaro Tsunoda, Kenji Nakamura
IEEJ Journal of Industry Applications
Electric Motor Design and Analysis
article

Design and Analysis of In-wheel Flux Reversal Motor for Compact EV

Shotaro Tsunoda, Kenji Nakamura
article en

Abstract

This paper presents the design and analysis of cross-pole-shape flux reversal (FR) motors for compact electric vehicles (EVs). First, the optimal cross-pole width is investigated that 2.0° provides high torque, reduces eddy current losses in the magnets, and suppresses even-order harmonics in the no-load induced voltage. An 18/24-pole FR motor is then optimized using a genetic algorithm (GA). The results reveal that the optimized FR motor generates both reluctance and magnet torque due to its cross-poleshaped stator structure, leading to enhanced torque performance and a maximum torque of approximately 61 N·m. The performance of the optimized FR motor is compared to previously reported in-wheel switched reluctance (SR) motor. The FR motor produces higher torque across the entire operating range and maintains an efficiency above 90% over a wide region. Finally, driving performance is evaluated by applying the FR motor as an in-wheel motor in a compact EV. The results demonstrate excellent hillclimbing ability and a maximum speed of 55 km/h, which is 10 km/h faster than EV with SR motor-based EV.

IEEJ Journal of Industry ApplicationsVol. 14(6)
Tohoku University (JP)
Affordable and clean energy
Openalex Percentile: Top 78%
Electric Motor Design and Analysis
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