A Multi-Level Nonlinear Cumulative Fatigue Damage Life Prediction Model Considering Load Loading Effects

Fatigue damage failure is a process where the mechanical properties of different materials continuously degrade under the action of cyclic loads. The cumulative analysis of fatigue damage has a significant impact on the service structure of major equipment. This paper starts from the mechanism of fatigue damage evolution, comprehensively considers the influence of the order of high-low cycle load mixed cyclic loading on the fatigue life performance, and based on the Manson-Halford nonlinear fatigue damage accumulation theory and the mechanism of relative cumulative damage, a new nonlinear damage accumulation fatigue life model is established, and a fatigue damage accumulation influencing factor <i>D_cr</i> is introduced to improve the prediction accuracy of the model. The new model proposed in this paper is verified through multi-level fatigue load data. By comparing the prediction results with other models under the same experimental conditions, the fatigue life prediction error precision of the new model is the best in similar cases, generally with an error precision between 10% and 20%, which proves the effectiveness and accuracy of the nonlinear damage accumulation model proposed in this paper. At the same time, the improved method in this paper has better stability while ensuring prediction accuracy.