Investigation of the Lubrication Performance of Petal-Shaped Micro-Pit Texture on the Surface of Stator Rubber in Screw Pumps

This study proposed a surface modification method, based on petal-shaped micro-pit texture, allowing to solve the problem of significant wear of the stator caused by the oil film rupture in the metal-rubber friction pair of the screw pump under complex conditions in the later stages of oilfield extraction. A geometric model of the petal-shaped micro-pit texture on the stator rubber surface and a mathematical model of the hydrodynamic lubrication flow field based on the Reynolds equation were developed. Computational Fluid Dynamics (CFD) simulations and friction tests were conducted to systematically study the influence of the medium flow direction, texture area ratio, and texture size on the lubrication performance. The obtained results showed that compared with the flow in the x-direction, the load-carrying capacity of the oil film was increased by more than 0.93% when the medium flowed in y-direction, and it reached its optimal value at an area of 10%. When the area ratio reached 60%, the interference effect of the flow field reduced the pressure by 6.98%. The increase of the size of the petals allowed to expand the positive pressure zone and increase the net load-carrying capacity. Furthermore, friction tests demonstrated that the friction coefficient was decreased with the increase of the texture size and increased with the increase of the texture area ratio. The petal-shaped micro-pit texture with size of 350 μm and an area ratio of 10% demonstrated the lowest friction coefficient and highest wear resistance.