Empowering the Operator: Fault Diagnosis and Identification in an Industrial Environment Through a User-Friendly IoT Architecture

In recent years, the increasing complexity of production systems driven by technological development has created new opportunities in the industrial world but has also brought challenges in the practical use of these systems by operators. One of the biggest changes is data existence and its accessibility. This work proposes an IoT architecture specifically designed for real-world industrial environments. The goal is to present a system that can be effectively implemented to monitor operations and production processes in real time. This solution improves fault detection and identification, giving the operators the critical information needed to make informed decisions. The IoT architecture is implemented in two different industrial applications, demonstrating the flexibility of the architecture across various industrial contexts. It highlights how the system is monitored to reduce downtime when a fault occurs, making clear the loss in performance and the fault that causes this loss. Additionally, this approach supports human operators in a deeper understanding of their working environment, enabling them to make decisions based on real-time data.

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Publication Details

Journal
Computers
Published
2025-08-26
DOI
https://doi.org/10.3390/computers14090349
Primary Topic
Digital Transformation in Industry
Type
article
Field-Weighted Citation Impact
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article

Empowering the Operator: Fault Diagnosis and Identification in an Industrial Environment Through a User-Friendly IoT Architecture

Annalisa Bertoli, Cesare Fantuzzi
Computers
Digital Transformation in Industry
article

Empowering the Operator: Fault Diagnosis and Identification in an Industrial Environment Through a User-Friendly IoT Architecture

Annalisa Bertoli, Cesare Fantuzzi
article en

Abstract

In recent years, the increasing complexity of production systems driven by technological development has created new opportunities in the industrial world but has also brought challenges in the practical use of these systems by operators. One of the biggest changes is data existence and its accessibility. This work proposes an IoT architecture specifically designed for real-world industrial environments. The goal is to present a system that can be effectively implemented to monitor operations and production processes in real time. This solution improves fault detection and identification, giving the operators the critical information needed to make informed decisions. The IoT architecture is implemented in two different industrial applications, demonstrating the flexibility of the architecture across various industrial contexts. It highlights how the system is monitored to reduce downtime when a fault occurs, making clear the loss in performance and the fault that causes this loss. Additionally, this approach supports human operators in a deeper understanding of their working environment, enabling them to make decisions based on real-time data.

ComputersVol. 14(9)
University of Modena and Reggio Emilia (IT)
Openalex Percentile: Top 69%
Digital Transformation in Industry
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Empowering the Operator: Fault Diagnosis and Identification in an Industrial Environment Through a User-Friendly IoT Architecture — Annalisa Bertoli, Cesare Fantuzzi · Computers (2025) | TGRS Research Map | TGRS