Defect-Engineered MnO2@Ni Foam Electrode for Zinc-Ion Batteries Toward Mobile Robotics Applications

Aqueous zinc-ion batteries (AZIBs) have gained significant attention as promising candidates for next-generation energy storage systems, especially in mobile robotics, due to their inherent safety, environmental friendliness, and low cost. However, the practical application of AZIBs is often hindered by slow Zn²⁺ diffusion and the poor structural stability of the cathode materials under high-rate or long-term operation. To address these challenges, a defect-engineered, binder-free MnO₂ electrode, with a MnO₂ loading of 1.35 mg·cm^-2, is synthesized via in situ hydrothermal growth of ultrathin MnO₂ nanosheets directly on a 3D conductive nickel foam scaffold, followed by reductive annealing to introduce abundant oxygen vacancies. These oxygen-rich defect sites significantly enhance Zn²⁺ adsorption, improve charge transfer kinetics, and contribute to enhanced pseudocapacitive behavior, further improving overall electrochemical performance. The intimate contact between the MnO₂ and Ni substrate ensures efficient electron transport and robust structural integrity during repeated cycling. With this synergistic architecture, the MnO₂@Ni electrode achieves a high specific capacity of 122.9 mAh·g^-1 at 1 A·g^-1, demonstrating excellent cycling durability with 94.24% capacity retention after 800 cycles and nearly 99% coulombic efficiency. This study offers a scalable strategy for designing high-performance, structurally stable Zn-ion battery cathodes with improved rate capability, making it a promising candidate for energy-intensive mobile robotic and flexible electronic systems.