Phosphorus-Doped Cu/Fe<sub>2</sub>O<sub>3</sub> Electrocatalysts with Optimized Synergy between the Different Sites for Efficient Urea Electrosynthesis

Urea electrosynthesis from the coelectrolysis of CO<sub>2</sub> and NO<sub>3</sub><sup>-</sup> (UECN) has emerged as a promising sustainable alternative to traditional energy-intensive methods; however, the rational design of advanced electrocatalysts capable of achieving concurrent optimization of Faradaic efficiency (FE) and urea yield rates continues to pose a fundamental challenge in this field. Herein, we developed a phosphorus-doped Cu/Fe<sub>2</sub>O<sub>3</sub> electrocatalyst (denoted as P-Cu/Fe<sub>2</sub>O<sub>3</sub>), where phosphorus atoms partially substitute for oxygen atoms within the Cu/Fe<sub>2</sub>O<sub>3</sub> heterostructure. This engineered electrocatalyst achieves exceptional urea electrosynthesis performance, delivering a very high Faradaic efficiency of 73.81% with a corresponding yield rate of 62.74 mmol h<sup>-1</sup> g<sup>-1</sup><sub>cat.</sub> at -0.68 V vs RHE, which are superior to most UECN electrocatalysts reported to date. Notably, the urea yield rate can be further boosted to 97.11 mmol h<sup>-1</sup> g<sup>-1</sup><sub>cat.</sub> at -0.88 V vs RHE. Operando spectroscopic characterization and density functional theory (DFT) simulations indicated that P doping modulates the electronic structure of the electrocatalyst surface, which promotes the formation of *CO and *NO, lowers the energy barrier for the coupling of *CO and *NO, and increases *H coverage to facilitate the hydrogenation process during UECN. This multisite cooperative mechanism establishes a new paradigm for designing high-performance electrocatalysts, demonstrating substantial potential for industrial-scale urea production.

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Journal
Journal of the American Chemical Society
Published
2025-08-26
DOI
https://doi.org/10.1021/jacs.5c09805
Citations
18
Primary Topic
Ammonia Synthesis and Nitrogen Reduction
Type
article
Field-Weighted Citation Impact
7.00

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Phosphorus-Doped Cu/Fe2O3 Electrocatalysts with Optimized Synergy between the Different Sites for Efficient Urea Electrosynthesis

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article

Phosphorus-Doped Cu/Fe2O3 Electrocatalysts with Optimized Synergy between the Different Sites for Efficient Urea Electrosynthesis

Jiapeng Jiao, Chunjun Chen, Hailian Cheng, Shuaiqiang Jia, Haihong Wu, Zhanghui Xia, Mengke Dong, Cheng Xue, Xiaohong Chen, Mingyuan He, Ting Deng, Buxing Han
article en
18 citations

Abstract

Urea electrosynthesis from the coelectrolysis of CO<sub>2</sub> and NO<sub>3</sub><sup>-</sup> (UECN) has emerged as a promising sustainable alternative to traditional energy-intensive methods; however, the rational design of advanced electrocatalysts capable of achieving concurrent optimization of Faradaic efficiency (FE) and urea yield rates continues to pose a fundamental challenge in this field. Herein, we developed a phosphorus-doped Cu/Fe<sub>2</sub>O<sub>3</sub> electrocatalyst (denoted as P-Cu/Fe<sub>2</sub>O<sub>3</sub>), where phosphorus atoms partially substitute for oxygen atoms within the Cu/Fe<sub>2</sub>O<sub>3</sub> heterostructure. This engineered electrocatalyst achieves exceptional urea electrosynthesis performance, delivering a very high Faradaic efficiency of 73.81% with a corresponding yield rate of 62.74 mmol h<sup>-1</sup> g<sup>-1</sup><sub>cat.</sub> at -0.68 V vs RHE, which are superior to most UECN electrocatalysts reported to date. Notably, the urea yield rate can be further boosted to 97.11 mmol h<sup>-1</sup> g<sup>-1</sup><sub>cat.</sub> at -0.88 V vs RHE. Operando spectroscopic characterization and density functional theory (DFT) simulations indicated that P doping modulates the electronic structure of the electrocatalyst surface, which promotes the formation of *CO and *NO, lowers the energy barrier for the coupling of *CO and *NO, and increases *H coverage to facilitate the hydrogenation process during UECN. This multisite cooperative mechanism establishes a new paradigm for designing high-performance electrocatalysts, demonstrating substantial potential for industrial-scale urea production.

Journal of the American Chemical SocietyVol. 147(36)
Chinese Academy of Sciences (CN), Interface (United States) (US), Beijing National Laboratory for Molecular Sciences (CN), Green Chemistry (PL), East China Normal University (CN)
National Natural Science Foundation of China, National Key Research and Development Program of China, Fundamental Research Funds for the Central Universities
Clean water and sanitation
Openalex Percentile: Top 2%
Ammonia Synthesis and Nitrogen Reduction
7.00
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