Research on Flexural Performance of Low-Strength Foamed Concrete Cold-Formed Steel Framing Composite Enclosure Wall Panels

To meet the requirements of a prefabricated building with specific strength limitations and assembly rate criteria, the research proposes a Low-Strength Foamed Concrete Cold-Formed Steel (CFS) Framing Composite Enclosure Wall Panel (LFSW). The ABAQUS 2024 finite element analysis (FEA) combined with bending performance tests on five specimens were employed to examine crack propagation and failure modes of wall panels under wind load, investigating the influence mechanisms of foamed concrete strength, CFS framing wall thickness, CFS framing section height, and concrete cover thickness on the flexural performance of wall panels. The experimental results demonstrate that increasing the steel thickness from 1.8 mm to 2.5 mm enhances the ultimate load-carrying capacity by 46.15%, while enlarging the section height from 80 mm to 100 mm improves capacity by 26.67%. When the foamed concrete strength increased from 0.5 MPa to 1.0 MPa, the wall panel cracking load increased by 50%, while the ultimate load capacity changed by less than 5%. Increasing the concrete cover thickness from 25 mm to 35 mm enhanced the ultimate capacity by 7%, indicating that both parameters exert limited influence on the composite wall panel’s flexural capacity. Finite element simulations demonstrate excellent agreement with experimental results, confirming effective composite action between foamed concrete and CFS framing under service conditions. This validation establishes that the simplified analytical model neglecting interface slip provides better accuracy for engineering design, offering theoretical foundations and practical references for optimizing prefabricated building envelope systems.