Evaluation of Mechanical Properties of S355J2C and HBW450 Materials Joined by MAG Welding Method Using Different Welding Groove Geometries

In this study, S355J2C and Hardox (HBW450) sheets, which are used extensively in the manufacturing sector, were joined using the robotic MAG welding method by opening the V and X weld groove. Three different variable welding speeds were used in the joints, while other welding parameters were fixed. Microstructural examinations and mechanical tests were carried out on the welded materials produced. The microstructural examinations clearly showed the transition from the base metal to the weld metal and the formation of grains with dendritic structures directed towards the weld centre. The investigations showed that there was a relationship between welding speed and heat input and that hardness and tensile values increased with increasing welding speed. In the microhardness measurements, the lowest hardness values of all the test specimens were measured from the S355J2C base material. It was found that the hardness value of the weld metal was higher than the S355J2C base material and lower than the HBW450 base material, which would be the average of the hardness values of the two materials used. In addition, in the tensile tests, all the specimens failed from the S355J2C base material. As a result of the tests carried out, it was found that the different weld groove geometries did not play a very effective role in the mechanical values of the joints or the resulting microstructure.

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Publication Details

Journal
İmalat Teknolojileri ve Uygulamaları
Published
2025-08-26
DOI
https://doi.org/10.52795/mateca.1734912
Primary Topic
Welding Techniques and Residual Stresses
Type
article
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article

Evaluation of Mechanical Properties of S355J2C and HBW450 Materials Joined by MAG Welding Method Using Different Welding Groove Geometries

Mehmet Serkan Yıldırım, Ahmet Durgutlu, Eren Anıl Ayyıldız
İmalat Teknolojileri ve Uygulamaları
Welding Techniques and Residual Stresses
article

Evaluation of Mechanical Properties of S355J2C and HBW450 Materials Joined by MAG Welding Method Using Different Welding Groove Geometries

Mehmet Serkan Yıldırım, Ahmet Durgutlu, Eren Anıl Ayyıldız
article en

Abstract

In this study, S355J2C and Hardox (HBW450) sheets, which are used extensively in the manufacturing sector, were joined using the robotic MAG welding method by opening the V and X weld groove. Three different variable welding speeds were used in the joints, while other welding parameters were fixed. Microstructural examinations and mechanical tests were carried out on the welded materials produced. The microstructural examinations clearly showed the transition from the base metal to the weld metal and the formation of grains with dendritic structures directed towards the weld centre. The investigations showed that there was a relationship between welding speed and heat input and that hardness and tensile values increased with increasing welding speed. In the microhardness measurements, the lowest hardness values of all the test specimens were measured from the S355J2C base material. It was found that the hardness value of the weld metal was higher than the S355J2C base material and lower than the HBW450 base material, which would be the average of the hardness values of the two materials used. In addition, in the tensile tests, all the specimens failed from the S355J2C base material. As a result of the tests carried out, it was found that the different weld groove geometries did not play a very effective role in the mechanical values of the joints or the resulting microstructure.

İmalat Teknolojileri ve UygulamalarıVol. 6(2)
Gazi Hastanesi (TR)
Openalex Percentile: Top 78%
Welding Techniques and Residual Stresses
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