Leveraging Software Development of I4.0 Digital Twins for PLC Programming

The integration of Programmable Logic Controllers with Industry 4.0 digital twins, specifically through the Asset Administration Shell, is pivotal for advancing industrial automation. This paper investigates the software development processes required to implement digital twins based on the Asset Administration Shell within contemporary programmable logic controller environments. We analyze the capabilities and limitations of leading programmable logic controller platforms, including Beckhoff TwinCAT, Phoenix Contact PLCnext, and Bosch Rexroth ctrlX, focusing on their support for high-level programming languages such as C++, C#, and Java.

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Publication Details

Published
2025-06-20
DOI
https://doi.org/10.1109/isie62713.2025.11124616
Primary Topic
Industrial Automation and Control Systems
Type
article
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Leveraging Software Development of I4.0 Digital Twins for PLC Programming

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Leveraging Software Development of I4.0 Digital Twins for PLC Programming

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article en

Abstract

The integration of Programmable Logic Controllers with Industry 4.0 digital twins, specifically through the Asset Administration Shell, is pivotal for advancing industrial automation. This paper investigates the software development processes required to implement digital twins based on the Asset Administration Shell within contemporary programmable logic controller environments. We analyze the capabilities and limitations of leading programmable logic controller platforms, including Beckhoff TwinCAT, Phoenix Contact PLCnext, and Bosch Rexroth ctrlX, focusing on their support for high-level programming languages such as C++, C#, and Java.

Nazarbayev University (KZ), Technische Universität Dresden (DE), ZHAW Zurich University of Applied Sciences (CH)
Industry, innovation and infrastructure
Openalex Percentile: Top 73%
Industrial Automation and Control Systems
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