Modelling microbial and metabolic shifts in trickle bed reactor biomethanation at decreasing gas retention times
Biological methanation harnesses archaeal and bacterial consortia to convert H₂ and CO₂ into renewable CH₄, yet process efficiency diminishes when residence time is shortened. We combined genome-resolved metagenomics with condition-specific community genome-scale metabolic models to follow a thermophilic trickle-bed reactor subjected to stepwise reductions in gas-retention time. Abrupt shortening provoked a reproducible community transition: putative homoacetogens displaced minor bacteria, acetate accumulated, and CH₄ purity fell from >98 % to <93 %. Despite the upheaval, two Methanothermobacter species dominated throughout; only M. thermoautotrophicus sustained exponential growth, whereas M. marburgensis remained the principal CH₄ producer. Model-driven flux balance analysis exposed a shift from hydrogenotrophic to acetate-centred bacterial metabolism and identified Pseudothermotoga and Saccharicenans species as syntrophic acetate oxidisers that benefit most from cross-feeding with M. thermoautotrophicus . In silico bioaugmentation predicted that introducing the methylotrophic methanogen Methanosuranticola petrocarbonis or supplementing the medium with S-adenosyl-L-methionine and selected amino acids can restore high CH₄ yields at short retention times. Our integrative analysis pinpoints metabolic bottlenecks and offers actionable strategies to stabilise high-rate biological methanation. • Species-level characterization and prediction of carbon dioxide methanation dynamics • Microbes emerging concurrently with the decrease in conversion efficiency • Metabolic modelling reveals a shift toward an acetate-based metabolism. • Compounds for optimal performance were identified via in silico medium optimization. • Simulations point toward bioaugmentation with methylotrophic methanogens
Authors
- Panagiotis Kougias (ORCID: https://orcid.org/0000-0003-4416-2135)
- Alexandros Chatzis (ORCID: https://orcid.org/0000-0002-8491-8331)
- Guido Zampieri (ORCID: https://orcid.org/0000-0002-4518-5913)
- Laura Treu (ORCID: https://orcid.org/0000-0002-5053-4452)
- Maria Gaspari (ORCID: https://orcid.org/0000-0002-8654-1144)
- Davide Sanguineti (ORCID: https://orcid.org/0009-0002-0152-4570)
- Stefano Campanaro
Institutions
- University of Padua (IT)
- Aristotle University of Thessaloniki (GR)
Publication Details
- Journal
- Chemical Engineering Journal
- Published
- 2025-08-25
- DOI
- https://doi.org/10.1016/j.cej.2025.167574
- Citations
- 1
- Primary Topic
- Anaerobic Digestion and Biogas Production
- Type
- article
- Field-Weighted Citation Impact
- 1.01
Funders
- European Commission
- Horizon 2020 Framework Programme
- LIFE programme
- HORIZON EUROPE Climate, Energy and Mobility