Batch diagnosis of batteries within one second
<h2>Summary</h2> As demand grows for scalable and sustainable energy storage, fast and affordable diagnostics are urgently needed, especially for factory-level cell sorting and second-life assessments. Electrochemical impedance spectroscopy (EIS) is widely used but remains too slow, complex, and costly for large-scale use. This work introduces a multi-channel and multi-frequency electrical excitation response (MMER) technique that captures comparable impedance-related information at a fraction of the time and cost. MMER can diagnose entire battery modules in 1 s, regardless of cell count. It uses a binary multi-frequency excitation signal, implemented on simple hardware such as programmable logic devices. Unlike EIS, MMER avoids frequency-domain transformation and impedance fitting. Instead, it compares raw voltage responses under a shared excitation current to reveal performance variations. Experiments show MMER tracks cell health in line with EIS while reducing test time by over 99%. It supports real-time diagnostics even during high-rate cycling and extends to other electrochemical systems.
Authors
- Shangwei Zhou (ORCID: https://orcid.org/0000-0003-1457-6118)
- Paul Robert Shearing (ORCID: https://orcid.org/0000-0002-1387-9531)
- Rhodri Jervis (ORCID: https://orcid.org/0000-0003-2784-7802)
- Thomas Samuel Miller (ORCID: https://orcid.org/0000-0002-2224-5768)
- Wenjia Du (ORCID: https://orcid.org/0000-0001-8434-4764)
- Bastian Mager (ORCID: https://orcid.org/0009-0007-6835-2749)
Institutions
- Oxford Brookes University (GB)
- University of Oxford (GB)
- The Faraday Institution (GB)
- University College London (GB)
- Technical University of Munich (DE)
Publication Details
- Journal
- Joule
- Published
- 2025-08-25
- DOI
- https://doi.org/10.1016/j.joule.2025.102099
- Citations
- 7
- Primary Topic
- Advanced Battery Technologies Research
- Type
- article
- Field-Weighted Citation Impact
- 4.78
Funders
- Faraday Institution
- Royal Academy of Engineering