Batch diagnosis of batteries within one second

<h2>Summary</h2> As demand grows for scalable and sustainable energy storage, fast and affordable diagnostics are urgently needed, especially for factory-level cell sorting and second-life assessments. Electrochemical impedance spectroscopy (EIS) is widely used but remains too slow, complex, and costly for large-scale use. This work introduces a multi-channel and multi-frequency electrical excitation response (MMER) technique that captures comparable impedance-related information at a fraction of the time and cost. MMER can diagnose entire battery modules in 1 s, regardless of cell count. It uses a binary multi-frequency excitation signal, implemented on simple hardware such as programmable logic devices. Unlike EIS, MMER avoids frequency-domain transformation and impedance fitting. Instead, it compares raw voltage responses under a shared excitation current to reveal performance variations. Experiments show MMER tracks cell health in line with EIS while reducing test time by over 99%. It supports real-time diagnostics even during high-rate cycling and extends to other electrochemical systems.

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Institutions

Publication Details

Journal
Joule
Published
2025-08-25
DOI
https://doi.org/10.1016/j.joule.2025.102099
Citations
7
Primary Topic
Advanced Battery Technologies Research
Type
article
Field-Weighted Citation Impact
4.78

Funders

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article

Batch diagnosis of batteries within one second

Shangwei Zhou, Paul Robert Shearing, Rhodri Jervis, Thomas Samuel Miller et al.
7 citations
Joule
Advanced Battery Technologies Research
4.78
article

Batch diagnosis of batteries within one second

Shangwei Zhou, Paul Robert Shearing, Rhodri Jervis, Thomas Samuel Miller, Wenjia Du, Bastian Mager
article en
7 citations

Abstract

<h2>Summary</h2> As demand grows for scalable and sustainable energy storage, fast and affordable diagnostics are urgently needed, especially for factory-level cell sorting and second-life assessments. Electrochemical impedance spectroscopy (EIS) is widely used but remains too slow, complex, and costly for large-scale use. This work introduces a multi-channel and multi-frequency electrical excitation response (MMER) technique that captures comparable impedance-related information at a fraction of the time and cost. MMER can diagnose entire battery modules in 1 s, regardless of cell count. It uses a binary multi-frequency excitation signal, implemented on simple hardware such as programmable logic devices. Unlike EIS, MMER avoids frequency-domain transformation and impedance fitting. Instead, it compares raw voltage responses under a shared excitation current to reveal performance variations. Experiments show MMER tracks cell health in line with EIS while reducing test time by over 99%. It supports real-time diagnostics even during high-rate cycling and extends to other electrochemical systems.

JouleVol. 9(9)
Oxford Brookes University (GB), University of Oxford (GB), The Faraday Institution (GB), University College London (GB), Technical University of Munich (DE)
Faraday Institution, Royal Academy of Engineering
Affordable and clean energy
Openalex Percentile: Top 5%
Advanced Battery Technologies Research
4.78
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Batch diagnosis of batteries within one second — Shangwei Zhou, Paul Robert Shearing, et al. · Joule (2025) | TGRS Research Map | TGRS