Electrochemical Performance and Cytocompatibility of HVOF-Sprayed Cr3C2-20(Ni20Cr)-20HAp-XSi Coatings for Dental Applications

Biocompatible coatings are widely employed in dental applications to enhance the biofunctionality of metallic implants exposed to the aggressive oral environment. Among them, hydroxyapatite (HAp)-based and carbide-reinforced coatings have been explored due to their favorable mechanical and biological performance. In this study, Cr3C-20(Ni20Cr)-20HAp-XSi coatings were deposited using the high-velocity oxy-fuel (HVOF) technique. The coatings were applied onto commercially pure titanium substrates, with the silicon content varied between X = 0, 5, 10, and 20 wt%. To evaluate the coatings’ corrosion resistance, electrochemical techniques such as potentiodynamic polarization curves, linear polarization resistance (LPR), electrochemical impedance spectroscopy (EIS), and open circuit potential (OCP) were employed. Artificial saliva was used as the corrosive medium at 37 °C for 168 h. The feasibility of producing carbide-HAp-Si coatings with excellent corrosion resistance and cytocompatibility via HVOF was demonstrated here, although some of the tested coatings (20 wt% Si) showed reduced electrochemical stability, attributed to faster dissolution processes and associated with a thinner coating layer, as confirmed by SEM analyses. X-ray diffraction (XRD) analyses revealed the formation of new phases in the coatings during thermal spraying, including Cr2O3 and Cr7C3. Additionally, MTT assays using 3T3-L1 fibroblasts showed no significant cytotoxic effects after 24 and 72 h of exposure to some of the coatings, confirming their biocompatibility for potential dental applications.