Grain boundary motions of low temperature and low pressure copper to copper direct bonding by electroplating ultra-fine-grain (UFG) Cu

Cu-Cu direct bonding using electroplated ultrafine-grain Cu (107.24 nm) was studied in air at 110-150 °C. Unstable grain boundaries enabled ultrafast grain growth across the bonding interface, analyzed via coincidence site lattice (CSL) boundaries using EBSD. Above 125 °C, the Σ3 boundary length exceeded 40%, while below 120 °C it rapidly declined, transforming into Σ27a, indicating a critical transition dominated by the {115} plane. A temperature-time-dependent grain growth model was developed, incorporating CSL effects. Simulations showed grain evolution and timing of CSL boundary formation, with transition times from 316 to 190 s as temperature increased.

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Journal
Scientific Reports
Published
2025-08-22
DOI
https://doi.org/10.1038/s41598-025-17058-2
Primary Topic
Copper Interconnects and Reliability
Type
article
Field-Weighted Citation Impact
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article

Grain boundary motions of low temperature and low pressure copper to copper direct bonding by electroplating ultra-fine-grain (UFG) Cu

Chih‐En Hsu, Lijun Yang, Yun-Fong Lee, Chih‐Li Lin et al.
1 links
Scientific Reports
Copper Interconnects and Reliability
article

Grain boundary motions of low temperature and low pressure copper to copper direct bonding by electroplating ultra-fine-grain (UFG) Cu

Chih‐En Hsu, Lijun Yang, Yun-Fong Lee, Chih‐Li Lin, Shifeng Pan, Hsiao-Chi Hsieh, Kwang‐Lung Lin, Cheng‐Yi Liu, Po‐Yu Chen, Yu-Chen Huang, W. T. Huang, Yi‐Cheng Su, Zhong-Yen Yu, Mei‐Hsin Lo, Jui-Sheng Chang, Ting-Yi Cheng, Chia-Hua Lin, C. Y. Chiu
article en

Abstract

Cu-Cu direct bonding using electroplated ultrafine-grain Cu (107.24 nm) was studied in air at 110-150 °C. Unstable grain boundaries enabled ultrafast grain growth across the bonding interface, analyzed via coincidence site lattice (CSL) boundaries using EBSD. Above 125 °C, the Σ3 boundary length exceeded 40%, while below 120 °C it rapidly declined, transforming into Σ27a, indicating a critical transition dominated by the {115} plane. A temperature-time-dependent grain growth model was developed, incorporating CSL effects. Simulations showed grain evolution and timing of CSL boundary formation, with transition times from 316 to 190 s as temperature increased.

Scientific ReportsVol. 15(1)
Tunghai University (TW), National Central University (TW)
National Sun Yat-sen University, Sun Yat-sen University
Openalex Percentile: Top 86%
Copper Interconnects and Reliability
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