Enhanced Degradation of 4-Nitrophenol via a Two-Stage Co-Catalytic Fenton Packed-Bed Reactor with External Circulation

To mitigate the consumption of active sites on co-catalysts by H2O2 and to enhance the efficiency and stability of co-catalytic Fenton reactions, an external circulation two-stage packed-bed reactor (ECTPBR) was developed using DPW (diatomite plate@polydopamine@WC) as a co-catalyst to degrade 4-nitrophenol (4-NP). Under suitable conditions, the ECTPBR could achieve over 91.97% 4-NP degradation, with low iron sludge production (11.97 mg/L) and minimal tungsten leaching (3.6363 mg/L). The two-stage strategy enabled spatial separation of Fe3+ reduction and Fenton reactions, minimizing the loss of active sites on DPW, ensuring long-term system stability, and reducing the toxicity of 4-NPdegradation products. In addition, external circulation enhanced mass transfer and improved resistance to shock loads. These advantages suggest that the ECTPBR may serve as an effective strategy for applying co-catalytic Fenton reactions in the treatment of toxic and refractory organic wastewater.