Dual-Scale Modelling of the Vacuum Drying Process for Transformer Cellulose-Based Insulation

The vacuum drying of cellulose-based insulation is an essential step in the transformer manufacturing process, typically consisting of both heat and vacuum application. The moisture inside cellulose insulation during this process is transferred by various transport mechanisms, some of which are affected by the insulation’s temperature. Moreover, the conditions within the vacuum chamber are generally transient and highly dynamic, depending on the employed process control strategy, and may include various phenomena, such as gas expansion during pump-down and radiative heat transfer. From a modelling perspective, these factors can significantly impact the drying rate by altering the boundary conditions of heat and mass transport equations. To account for such effects, a model that considers the process at both the scale of cellulose insulation and the scale of the vacuum chamber is presented. A simplified drying system with two-point process control is introduced to simulate multiple cases. The results highlight the sensitivity of drying behaviour to both the model parameters and the selected control strategy. A comparison with existing Fickian diffusion models indicates that the proposed model, when properly calibrated, can reliably reproduce drying dynamics and thus provide a powerful tool for optimizing vacuum drying procedures.