Real-Time Anomaly Detection in Industrial IoT: AI-Based Predictive Maintenance

The increasing adoption of the Industrial Internet of Things (IIoT) has enabled real-time monitoring of industrial systems, yet unexpected failures remain a critical challenge. This paper presents an AI-based anomaly detection framework for real-time predictive maintenance in IIoT networks. The proposed approach leverages machine learning and deep learning techniques, including Isolation Forest, Autoencoders, and Long Short-Term Memory (LSTM) networks, to detect anomalies in sensor data streams. The system is evaluated using publicly available IIoT datasets, achieving an accuracy of 97.3%, an F1score of 96.9%, and a false positive rate of 1.9%. The hybrid LSTM-CNN model outperformed traditional methods, reducing detection latency to 120 milliseconds and optimizing predictive maintenance schedules. This indicates that real-time AI-based anomaly detection enhances predictive maintenance in the industrial environment.

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Publication Details

Published
2025-04-02
DOI
https://doi.org/10.23919/indiacom66777.2025.11115572
Citations
1
Primary Topic
Anomaly Detection Techniques and Applications
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article
Field-Weighted Citation Impact
2.48
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article en
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Abstract

The increasing adoption of the Industrial Internet of Things (IIoT) has enabled real-time monitoring of industrial systems, yet unexpected failures remain a critical challenge. This paper presents an AI-based anomaly detection framework for real-time predictive maintenance in IIoT networks. The proposed approach leverages machine learning and deep learning techniques, including Isolation Forest, Autoencoders, and Long Short-Term Memory (LSTM) networks, to detect anomalies in sensor data streams. The system is evaluated using publicly available IIoT datasets, achieving an accuracy of 97.3%, an F1score of 96.9%, and a false positive rate of 1.9%. The hybrid LSTM-CNN model outperformed traditional methods, reducing detection latency to 120 milliseconds and optimizing predictive maintenance schedules. This indicates that real-time AI-based anomaly detection enhances predictive maintenance in the industrial environment.

Bharati Vidyapeeth (Deemed to be University) (IN)
Industry, innovation and infrastructure
Openalex Percentile: Top 9%
Anomaly Detection Techniques and Applications
2.48
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