Mechanical Performance of Square Box-Type Core Mold Hollow Floor Slabs Based on Field Tests and Numerical Simulation

This study investigates the mechanical performance and failure mechanisms of large-span, cast-in situ hollow-core floor slabs with square-box core molds under vertical loading. A combination of in situ tests and refined numerical simulations was used to investigate the slab’s behavior. An 8 m × 8 m hollow slab from the Xinluzhou Industrial Park in Hefei, China, was subjected to five-stage cyclic loading up to 9.0 kN/m2 using a distributed water tank system. Real-time strain monitoring showed that the slab remained within the elastic range, exhibiting a linear strain-load relationship and bidirectional bending stiffness, with less than 5% deviation between the X and Y directions. Finite element analysis, incorporating a concrete plastic damage model and a bilinear steel model, replicated the experimental stress distribution, with errors of less than 6.9% for reinforcement and 8.8% for concrete. The simulation predicted an ultimate load-bearing capacity of 27.2 kN/m2, with initial failure indicated by diagonal cracks at the column capital edges, followed by flexural cracks at the slab mid-span. These findings clarify the bidirectional bending behavior and stress redistribution, characterized by “banded gradient” and “island-shaped” stress zones. This study provides valuable insights and design optimization strategies to improve the structural performance and safety of hollow-core floor slabs in high-rise buildings.