Mechanisms and Optimization of Critical Parameters Governing Solid-Phase Transport in Jet Pumps for Vacuum Sand Cleanout

This paper addresses the critical challenge of insufficient solid-phase suction capacity in jet pumps during vacuum sand cleanout operations for low-pressure oil and gas wells. Through integrated numerical simulations validated by experimental measurements with under 15% error, a kind of nonlinear interaction mechanism among key operational and solid-phase parameters is revealed in this paper. The results demonstrate that due to intensified turbulent dissipation, particle diameters exceeding 0.5 mm will lead to a significant decrease in pump efficiency, while an increase in solid volume fraction can improve the solid transport rate but will reduce the energy conversion efficiency. Working pressure optimization shows that the pump efficiency will reach its maximum when the work pressure is 5 MPa, while if it is 8 MPa, the solid transport capacity will be increased by 116%. A discharge pressure exceeding 2.5 MPa will reduce the suction pressure difference and disrupt solid phase transport. A novel dual-metric framework considering the solid transport rate and pump efficiency is put forward in this paper, which includes limiting the particle diameter to 0.5 mm or less, maintaining a solid volume fraction below 30%, and keeping the working pressure between 5 and 8 MPa and the discharge pressure at 2.5 MPa or lower. This method can increase the sand removal efficiency to over 30% while minimizing energy loss, providing a validated theoretical basis for sustainable wellbore repair in depleted oil reservoirs.

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Publication Details

Journal
Processes
Published
2025-08-20
DOI
https://doi.org/10.3390/pr13082639
Primary Topic
Cyclone Separators and Fluid Dynamics
Type
article
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article

Mechanisms and Optimization of Critical Parameters Governing Solid-Phase Transport in Jet Pumps for Vacuum Sand Cleanout

Lei Zhang, Xia Jia, Yan Zhang, Jiawei Liu et al.
3 links
Processes
Cyclone Separators and Fluid Dynamics
article

Mechanisms and Optimization of Critical Parameters Governing Solid-Phase Transport in Jet Pumps for Vacuum Sand Cleanout

Lei Zhang, Xia Jia, Yan Zhang, Jiawei Liu, Hualin Liao
article en

Abstract

This paper addresses the critical challenge of insufficient solid-phase suction capacity in jet pumps during vacuum sand cleanout operations for low-pressure oil and gas wells. Through integrated numerical simulations validated by experimental measurements with under 15% error, a kind of nonlinear interaction mechanism among key operational and solid-phase parameters is revealed in this paper. The results demonstrate that due to intensified turbulent dissipation, particle diameters exceeding 0.5 mm will lead to a significant decrease in pump efficiency, while an increase in solid volume fraction can improve the solid transport rate but will reduce the energy conversion efficiency. Working pressure optimization shows that the pump efficiency will reach its maximum when the work pressure is 5 MPa, while if it is 8 MPa, the solid transport capacity will be increased by 116%. A discharge pressure exceeding 2.5 MPa will reduce the suction pressure difference and disrupt solid phase transport. A novel dual-metric framework considering the solid transport rate and pump efficiency is put forward in this paper, which includes limiting the particle diameter to 0.5 mm or less, maintaining a solid volume fraction below 30%, and keeping the working pressure between 5 and 8 MPa and the discharge pressure at 2.5 MPa or lower. This method can increase the sand removal efficiency to over 30% while minimizing energy loss, providing a validated theoretical basis for sustainable wellbore repair in depleted oil reservoirs.

ProcessesVol. 13(8)
Petro-Canada (CA), China University of Petroleum, East China (CN)
Openalex Percentile: Top 77%
Cyclone Separators and Fluid Dynamics
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