Development of Hydrosoluble Substrate with Low Surface Roughness

The aim of this work is to create a water-soluble substrate with low surface roughness. The $2.5 \times 2.5 \mathrm{~cm}$ substrates were made from polyvinyl alcohol (PVA) by fused deposition modelling (FDM). Within the scope of this study, the effects of the technology parameters of fused deposition modeling - such as raster width, layer thickness, Z offset, extrusion temperature, bed temperature, flow rate, and material of the base plate - on the resulting surface roughness of the 3D-printed PVA substrates were investigated. Surface profilometry results were then used to optimize the process and fabricate a water-soluble substrate with minimal surface roughness. Our results indicate that the hidrophilic chemical nature of the base plate is a principal parameter in reducing the surface roughness of the resulting PVA substrate. With optimization the $R_{a}$ was reduced to around $0.1 \mu \mathrm{~m}$ on some areas of the printed substrates.

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Published
2025-05-14
DOI
https://doi.org/10.1109/isse65583.2025.11120949
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
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article

Development of Hydrosoluble Substrate with Low Surface Roughness

Olivér Krammer, Attila Bonyár, Nóra Tarpataki
Additive Manufacturing and 3D Printing Technologies
article

Development of Hydrosoluble Substrate with Low Surface Roughness

Olivér Krammer, Attila Bonyár, Nóra Tarpataki
article en

Abstract

The aim of this work is to create a water-soluble substrate with low surface roughness. The $2.5 \times 2.5 \mathrm{~cm}$ substrates were made from polyvinyl alcohol (PVA) by fused deposition modelling (FDM). Within the scope of this study, the effects of the technology parameters of fused deposition modeling - such as raster width, layer thickness, Z offset, extrusion temperature, bed temperature, flow rate, and material of the base plate - on the resulting surface roughness of the 3D-printed PVA substrates were investigated. Surface profilometry results were then used to optimize the process and fabricate a water-soluble substrate with minimal surface roughness. Our results indicate that the hidrophilic chemical nature of the base plate is a principal parameter in reducing the surface roughness of the resulting PVA substrate. With optimization the $R_{a}$ was reduced to around $0.1 \mu \mathrm{~m}$ on some areas of the printed substrates.

Budapest University of Technology and Economics (HU)
Openalex Percentile: Top 78%
Additive Manufacturing and 3D Printing Technologies
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