LSDF-Net: An efficient lightweight defect detection method for ultrasonic welding surfaces
This paper proposes LSDF-Net, a lightweight and high-speed detection network designed to address the challenges of insufficient accuracy and high computational cost in ultrasonic welding surface defect detection. Built upon the YOLOv8 architecture, LSDF-Net integrates a Dynamic Surface Detail Fusion Module (DSDFM) to enhance multi-scale feature representation and introduces a Lightweight Shared Convolution and Separate Batch Normalization detection head (LSCSBD) to reduce parameters and accelerate inference. In addition, a LAMP-based pruning strategy is applied, which achieves a 67% reduction in model size and a 48% reduction in computational cost with almost no performance degradation. Experimental results on both a self-constructed ultrasonic welding defect dataset and the public NEU-DET dataset demonstrate that LSDF-Net achieves the best overall performance, striking an excellent balance between accuracy and real-time inference. These results highlight its strong potential for real-time industrial defect detection applications.
Authors
- Zhijiang Lou (ORCID: https://orcid.org/0000-0003-3912-904X)
- Yuyang He (ORCID: https://orcid.org/0000-0001-6962-9286)
- Sen Wang (ORCID: https://orcid.org/0000-0003-1259-8030)
- Xin Jin (ORCID: https://orcid.org/0000-0001-8816-9705)
- Shuhang Zhang (ORCID: https://orcid.org/0009-0009-4891-290X)
- Shan Lu (ORCID: https://orcid.org/0000-0002-3729-1054)
Publication Details
- Journal
- Journal of Advanced Joining Processes
- Published
- 2025-08-18
- DOI
- https://doi.org/10.1016/j.jajp.2025.100339
- Citations
- 1
- Primary Topic
- Industrial Vision Systems and Defect Detection
- Type
- article
- Field-Weighted Citation Impact
- 1.24
Funders
- Shenzhen Polytechnic
- National Natural Science Foundation of China