Research on Hole-Cleaning Technology Coupled with Prevention and Removal of Cuttings Bed

To address the critical challenges of severe fragmentation in cuttings, persistent cuttings bed accumulation, and abrupt friction torque increases during horizontal well drilling of Jurassic continental shale oil formations in J Block, Sichuan Basin—rooted in the unique high clay content that induces colloidal stability of fine cuttings and resistance to conventional cleaning—this study innovatively proposes a coupled prevention–removal hole-cleaning technology. The core methodology integrates three synergistic components: (1) orthogonal numerical simulations to optimize drilling parameters, reducing the cuttings input rate by 43.48% through “hydraulic carrying + mechanical agitation” synergy; (2) a modified Moore model with horizontal section correction factors to quantify slip velocity of cuttings, lowering the prediction error from ±20% to ±5%; and (3) a helical groove cutting removal sub with 60 m optimal spacing, enhancing local turbulence intensity by 42% to disrupt residual cuttings bed. Field validation in Well J110-8-1H demonstrated remarkable improvements: a 50% reduction in sliding friction, a 25% decrease in rotational torque, and 40% shortening of the drilling cycle. This integrated technology fills the gap in addressing the “fragmentation–colloidal stability” dilemma in shale with high clay contents, providing a quantifiable solution for safe and efficient drilling in similar continental formations.

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Publication Details

Journal
Processes
Published
2025-08-18
DOI
https://doi.org/10.3390/pr13082604
Primary Topic
Advanced Surface Polishing Techniques
Type
article
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article

Research on Hole-Cleaning Technology Coupled with Prevention and Removal of Cuttings Bed

Yu Xie, Hao Geng, Dong Yang, Jianli Liu et al.
Processes
Advanced Surface Polishing Techniques
article

Research on Hole-Cleaning Technology Coupled with Prevention and Removal of Cuttings Bed

Yu Xie, Hao Geng, Dong Yang, Jianli Liu, Qiao Deng, Xin Song, Hanmei Hu
article en

Abstract

To address the critical challenges of severe fragmentation in cuttings, persistent cuttings bed accumulation, and abrupt friction torque increases during horizontal well drilling of Jurassic continental shale oil formations in J Block, Sichuan Basin—rooted in the unique high clay content that induces colloidal stability of fine cuttings and resistance to conventional cleaning—this study innovatively proposes a coupled prevention–removal hole-cleaning technology. The core methodology integrates three synergistic components: (1) orthogonal numerical simulations to optimize drilling parameters, reducing the cuttings input rate by 43.48% through “hydraulic carrying + mechanical agitation” synergy; (2) a modified Moore model with horizontal section correction factors to quantify slip velocity of cuttings, lowering the prediction error from ±20% to ±5%; and (3) a helical groove cutting removal sub with 60 m optimal spacing, enhancing local turbulence intensity by 42% to disrupt residual cuttings bed. Field validation in Well J110-8-1H demonstrated remarkable improvements: a 50% reduction in sliding friction, a 25% decrease in rotational torque, and 40% shortening of the drilling cycle. This integrated technology fills the gap in addressing the “fragmentation–colloidal stability” dilemma in shale with high clay contents, providing a quantifiable solution for safe and efficient drilling in similar continental formations.

ProcessesVol. 13(8)
Yangtze University (CN), Jiangsu Province Institute of Quality & Safety Engineering (CN)
Openalex Percentile: Top 80%
Advanced Surface Polishing Techniques
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Research on Hole-Cleaning Technology Coupled with Prevention and Removal of Cuttings Bed — Yu Xie, Hao Geng, et al. · Processes (2025) | TGRS Research Map | TGRS