Hydrodynamic optimization of full-scale aeration tanks using field measurements and computational fluid dynamics modeling

Improving energy efficiency and operational performance in wastewater treatment plants largely relies on precise hydrodynamic analysis. In this context, field-based studies are essential for understanding system behavior under real operational conditions. This study was conducted at a full-scale wastewater treatment plant, where flow dynamics in the aeration tank were evaluated through extensive field measurements and computational fluid dynamics modeling. Data were collected from 98 locations across 15 different depth levels using an Acoustic Doppler Current Profiler and a Hach FH950 velocity meter. The numerical model was initially validated with the help of experimental field data, enabling an accurate assessment of flow characteristics at varying depths. Results revealed that the low-velocity zones and non-uniform velocity distributions negatively affect system performance. It is also concluded that the inlet and outlet positions disturb the favorable circulation patterns and flow uniformity. Geometric optimization strategies were implemented to develop solutions, which led to a more uniform velocity distribution and improved hydraulic efficiency. By integrating detailed field measurements with numerical modeling, this study provides a comprehensive understanding of aeration tank hydrodynamics and offers practical design recommendations for improving overall system performance.