An Innovative Approach for Assessing Foam Stability Based on Electrical Conductivity Measurements of Liquid Films

Foam stability plays a critical role in a wide range of industrial and scientific applications. In this study, an innovative method is presented for assessing foam stability through electrical conductivity measurements of liquid films formed within a controlled experimental setup. A modified horizontal glass capillary system with vertically aligned copper electrodes was developed, allowing the continuous monitoring of film drainage and rupture behavior under precise humidity (92% RH) and temperature (30 °C). Experiments were conducted using various concentrations of sodium dodecyl sulfate and Ethylan 1005, with and without NaCl addition. The results demonstrate that film stability increases with higher surfactant concentrations up to a point, beyond which the addition of salt can have either stabilizing or destabilizing effects depending on whether concentration levels are below or above the Critical Micelle Concentration (CMC). At sub-CMC levels, NaCl enhanced film stability by promoting surfactant adsorption and reducing electrostatic repulsion. Conversely, in super-CMC conditions, NaCl led to film destabilization, likely due to changes in interfacial structure and micellar behavior. This approach provides a simple, sensitive, and reproducible technique to quantitatively characterize foam film stability, offering key mechanistic insights and practical guidance for the formulation and optimization of foaming systems across diverse applications.