Selective Recovery of Zinc from Oxide Ores Using Monosodium Glutamate as a Green Lixiviant

This study aims to develop an environmentally friendly hydrometallurgical process for the recovery of zinc from zinc oxide ores. The process includes monosodium glutamate (MSG) leaching, followed by zinc recovery from the pregnant leach solution via electrowinning, and the recirculation of the spent solution to the leaching stage. The study investigated the effects of key leaching parameters and identified the optimal conditions as a pH of 9.5, temperature of 70 °C, 5 h leaching time, solid-to-liquid ratio of 50 g/L, particle size of d80 = 115 µm, and initial MSG concentration of 1.0 M. Under these conditions, 82.3 ± 0.05% of the zinc was extracted with minimal co-dissolution of impurities. Subsequent electrowinning at 100 A/m2 for 150 min yielded 74.97 ± 2.43% zinc recovery with 96.4 ± 0.76% purity. The process achieved a current efficiency of 87.08%, while the specific energy consumption was calculated to be 3.98 kWh per kilogram of zinc recovered. The reusability of MSG was examined by recirculating spent electrowinning solution back to the leaching stage. Zinc extraction decreased from 82.2% to 28.5% over three electrowinning–leaching cycles, due to MSG degradation during electrowinning. The results of this study demonstrated that MSG is a selective and effective lixiviant for zinc recovery, while underlining the limitations of its reuse.