Effects of Oxygen Gas Flow During Deposition on the Thermal Shock Life of YSZ Thermal Barrier Coatings Prepared by Electron Beam Physical Vapor Deposition

Electron beam physical vapor deposited (EB-PVD) thermal barrier coatings (TBCs) are widely used to protect the hot section parts of aircraft engine turbines due to its uniform columnar microstructure and high strain tolerance. The microstructure and thermal shock life of 7 wt% Y2O3 stabilized zirconia (YSZ) coatings produced by EB-PVD were investigated as a function of oxygen gas flow during deposition. The surface and cross-section microstructure of EB-PVD YSZ coatings were highly influenced by the oxygen gas flow. When the oxygen gas flow is less than 60 sccm, a sandwich is formed between the bond coat (BC) layer and the YSZ layer, which significantly reduces the thermal shock life of the coating.

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Publication Details

Journal
Coatings
Published
2025-08-08
DOI
https://doi.org/10.3390/coatings15080928
Citations
1
Primary Topic
High-Temperature Coating Behaviors
Type
article
Field-Weighted Citation Impact
4.99
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article

Effects of Oxygen Gas Flow During Deposition on the Thermal Shock Life of YSZ Thermal Barrier Coatings Prepared by Electron Beam Physical Vapor Deposition

Chunhui Xu, Ling Zhang, Keli Huo, Jie Xia et al.
1 citations
Coatings
High-Temperature Coating Behaviors
4.99
article

Effects of Oxygen Gas Flow During Deposition on the Thermal Shock Life of YSZ Thermal Barrier Coatings Prepared by Electron Beam Physical Vapor Deposition

Chunhui Xu, Ling Zhang, Keli Huo, Jie Xia, Xiaoshan Zhang, Zhenwu Huang, Tiansheng Li
article en
1 citations

Abstract

Electron beam physical vapor deposited (EB-PVD) thermal barrier coatings (TBCs) are widely used to protect the hot section parts of aircraft engine turbines due to its uniform columnar microstructure and high strain tolerance. The microstructure and thermal shock life of 7 wt% Y2O3 stabilized zirconia (YSZ) coatings produced by EB-PVD were investigated as a function of oxygen gas flow during deposition. The surface and cross-section microstructure of EB-PVD YSZ coatings were highly influenced by the oxygen gas flow. When the oxygen gas flow is less than 60 sccm, a sandwich is formed between the bond coat (BC) layer and the YSZ layer, which significantly reduces the thermal shock life of the coating.

CoatingsVol. 15(8)
Chongqing University (CN), Guiyang University (CN), Dalian Polytechnic University (CN), Hunan Institute of Technology (CN)
Affordable and clean energy
Openalex Percentile: Top 5%
High-Temperature Coating Behaviors
4.99
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