Minimizing Power Losses in BLDC Motor Drives Through Adaptive Flux Control: A Real-Time Experimental Study

This paper presents a novel methodology for minimizing power losses in brushless DC (BLDC) motors through the implementation of adaptive flux control techniques. Conventional motor control strategies, such as direct torque control (DTC), typically employ fixed flux values, which often result in suboptimal performance, particularly under dynamic load and speed variations. To mitigate this inherent limitation, two adaptive flux control methods are introduced: incremental conductance (IncCond) and fuzzy logic. These proposed strategies facilitate real-time dynamic adjustment of the stator flux, thereby optimizing motor performance and significantly enhancing system efficiency. Experimental validation confirms the efficacy of these adaptive techniques, demonstrating substantial improvements in power loss reduction and overall efficiency when compared to traditional fixed flux control strategies. Notably, the fuzzy logic control strategy achieves the highest efficiency, registering a system efficiency of 66.59%, which surpasses both the incremental conductance method and conventional fixed flux control. These findings underscore the considerable potential of adaptive flux control in applications where energy efficiency is paramount, including electric vehicles and renewable energy-driven systems.