Optimization of Cogeneration Supercritical Steam Power Plant Design Based on Heat Consumer Requirements

High-efficiency design solutions for cogeneration steam power plants are studied for different steam consumer requirements (steam pressures between 3.6 and 40 bar and heat flow rates between 10 and 40% of the fuel heat flow rate into the steam generators). Using a genetic algorithm, optimum designs for schemes with extraction-condensing steam turbines, reheat, and supercritical parameters were found considering four objective functions (high global efficiency, low specific investment in equipment, high exergetic efficiency, and high power-to-heat ratio in full cogeneration mode). A second Pareto front was computed from the prior solutions, considering the first two objective functions, resulting in the high-efficiency cogeneration schemes with a primary energy savings (PES) ratio higher than 10%. The results showed that the PES ratio depends strongly on the steam consumer requirements, rising from values under 10% for low heat flow rates and few preheaters to over 25% for a higher number of preheaters, high heat flow rates, and low steam pressures to the consumer. At the same heat flow rate to the consumer, the power-to-heat ratio in full cogeneration mode increases with the decrease in the required steam pressure to the consumer.