Corrosion Behavior of Porcelain Enamels in Water Tank Storage

Recent updates to European Union directives on drinking water have extended safety limits to hot water, increasing the need to assess materials commonly used in water storage systems, such as porcelain enamel. This study investigates the interaction between enameled surfaces and aqueous environments, focusing on element release and microstructural alterations. The mass loss and chemical stability of the enamel were evaluated through a combination of surface characterization and Inductively Coupled Plasma (ICP) analysis. Time-resolved quantification of selected elements confirmed that all concentrations remained within EU regulatory thresholds. Additionally, the enamel was subjected to acidic and alkaline environments to explore the influence of pH on degradation mechanisms. Scanning electron microscopy (SEM) revealed that while the enamel undergoes surface-level modifications, the bulk structure remains intact. Notably, alkaline exposure had the strongest impact, dissolving needle-like calcium-rich structures and altering the surface more significantly than water or acid alone. These structures appear to facilitate localized corrosion once degraded. The correlation between surface morphology and elemental release dynamics highlights the critical role of microstructural features in determining long-term chemical resistance. Overall, the results underscore the importance of optimizing both the composition and structure of enamel coatings for applications involving prolonged contact with potable water.

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Publication Details

Journal
Coatings
Published
2025-08-11
DOI
https://doi.org/10.3390/coatings15080934
Citations
3
Primary Topic
Corrosion Behavior and Inhibition
Type
article
Field-Weighted Citation Impact
1.55
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article

Corrosion Behavior of Porcelain Enamels in Water Tank Storage

Stefano Rossi, L. Benedetti, Nicolò Mattei
3 citations
Coatings
Corrosion Behavior and Inhibition
1.55
article

Corrosion Behavior of Porcelain Enamels in Water Tank Storage

Stefano Rossi, L. Benedetti, Nicolò Mattei
article en
3 citations

Abstract

Recent updates to European Union directives on drinking water have extended safety limits to hot water, increasing the need to assess materials commonly used in water storage systems, such as porcelain enamel. This study investigates the interaction between enameled surfaces and aqueous environments, focusing on element release and microstructural alterations. The mass loss and chemical stability of the enamel were evaluated through a combination of surface characterization and Inductively Coupled Plasma (ICP) analysis. Time-resolved quantification of selected elements confirmed that all concentrations remained within EU regulatory thresholds. Additionally, the enamel was subjected to acidic and alkaline environments to explore the influence of pH on degradation mechanisms. Scanning electron microscopy (SEM) revealed that while the enamel undergoes surface-level modifications, the bulk structure remains intact. Notably, alkaline exposure had the strongest impact, dissolving needle-like calcium-rich structures and altering the surface more significantly than water or acid alone. These structures appear to facilitate localized corrosion once degraded. The correlation between surface morphology and elemental release dynamics highlights the critical role of microstructural features in determining long-term chemical resistance. Overall, the results underscore the importance of optimizing both the composition and structure of enamel coatings for applications involving prolonged contact with potable water.

CoatingsVol. 15(8)
University of Trento (IT)
Clean water and sanitation
Openalex Percentile: Top 16%
Corrosion Behavior and Inhibition
1.55
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