Bio-Inspired Design of Mechanical Properties of Hybrid Topological Cellular Honeycomb Structures

Inspired by the evolutionary optimization of biological load-bearing systems, honeycomb structures are highly valued in applications involving impact protection and lightweight load-bearing due to their outstanding mechanical properties. This study introduces an interesting honeycomb structure known as the hybrid topological cellular honeycomb structure (HTCHS), which integrates four distinctive topological cells. To effectively fabricate HTCHS samples, the research utilized a fused deposition modeling (FDM) process, employing polyethylene terephthalate glycol-modified (PETG) as the matrix material, successfully producing the HTCHS samples. A finite element simulation model for the HTCHS is created using LS-DYNA software(LS-DYNA R11.1.0 software), and its accuracy is confirmed through a comparative analysis of experimental and simulation results. The influence of the topological cell parameters (<i>T</i>₁ to <i>T</i>₄) on compressive energy absorption, specific energy absorption, and peak crushing force through parametric modeling is investigated. The mechanical properties of honeycomb structures vary depending on the cell parameters at different positions, and monotonically increasing the design parameters does not improve the energy absorption capacity of the HTCHS. To enhance the mechanical performance of the HTCHS, the initial periodic cell configurations are transformed into non-periodic designs. A discrete optimization design framework for local parameters of the HTCHS is established, integrating cell coding with the MOPSO algorithm. The feasibility of the optimization results is validated through experimental data, demonstrating that this study offers an effective technical solution for developing a novel generation of cellular honeycomb structures with customizable mechanical properties.