Microstructural and Mechanical Characterization of Co-Free AlxTixCrFe2Ni High-Entropy Alloys

This study investigates the effect of Alx and Tix content (x = 0.1, 0.2, 0.3, 0.4, 0.5, and 0.6) on the microstructural evolution and mechanical properties of Co-free high-entropy AlxTixCrFe2Ni alloys in both as-cast and homogenized conditions. The research focused on the characterization of structural features, melting behavior, and mechanical performance. Microstructural characterization was carried out using optical microscopy, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), X-ray diffraction (XRD), and differential thermal analysis (DTA). Mechanical properties were evaluated through Vickers hardness testing and uniaxial compression tests. Increasing the Al and Ti content induced a transformation from a single-phase FCC structure to a dual-phase BCC structure, with the primary BCC phase strengthened by spherical precipitates rich in Al, Ti, and Ni. Homogenization annealing at 1100 °C led to an overall improvement in the mechanical properties. The Al0.3Ti0.3CrFe2Ni alloy exhibited the most balanced combination of strength and ductility after annealing, achieving a compressive yield strength of 1510 MPa, a compressive strength of 3316 MPa, and a compressive plastic strain of 45%.