Surface Temperature Prediction of Vacuum Coating Substrate Based on Neural Networks

In order to improve the prediction of front temperature during the vacuum coating process, the hybrid modeling method was proposed to integrate finite element simulation with a one-dimensional convolutional neural network (1D-CNN). Through experimental measurements, an initial correlation between the backside and frontside temperatures was established, and additional training data was generated by simulation software Ansys. The trained 1D-CNN model can effectively capture complex temperature distributions through experimental and simulated data. Evaluation results are superior to the conventional methods with a Mean Absolute Error (MAE) of 4.0783 and a Root Mean Square Error (RMSE) of 6.2497, which effectively limits the prediction error within ±5°C. By integrating physics-based simulations with data-driven learning, this approach enables accurate and real-time temperature estimation. It enhances process control and coating quality in vacuum magnetron sputtering applications.

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Published
2025-05-23
DOI
https://doi.org/10.1109/ecis65594.2025.11087030
Primary Topic
Laser and Thermal Forming Techniques
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article
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Surface Temperature Prediction of Vacuum Coating Substrate Based on Neural Networks

Feng Zeng, Dongxu Guo, Jiandong Kang, Zongsheng Chen et al.
Laser and Thermal Forming Techniques
article

Surface Temperature Prediction of Vacuum Coating Substrate Based on Neural Networks

Feng Zeng, Dongxu Guo, Jiandong Kang, Zongsheng Chen, Junru Wang, Zhihao Wang, Yixuan Liu, Zining Yang, Ziang Zhang
article en

Abstract

In order to improve the prediction of front temperature during the vacuum coating process, the hybrid modeling method was proposed to integrate finite element simulation with a one-dimensional convolutional neural network (1D-CNN). Through experimental measurements, an initial correlation between the backside and frontside temperatures was established, and additional training data was generated by simulation software Ansys. The trained 1D-CNN model can effectively capture complex temperature distributions through experimental and simulated data. Evaluation results are superior to the conventional methods with a Mean Absolute Error (MAE) of 4.0783 and a Root Mean Square Error (RMSE) of 6.2497, which effectively limits the prediction error within ±5°C. By integrating physics-based simulations with data-driven learning, this approach enables accurate and real-time temperature estimation. It enhances process control and coating quality in vacuum magnetron sputtering applications.

National University of Defense Technology (CN), Anhui University of Science and Technology (CN), State Key Laboratory of Pulsed Power Laser Technology
Openalex Percentile: Top 79%
Laser and Thermal Forming Techniques
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Surface Temperature Prediction of Vacuum Coating Substrate Based on Neural Networks — Feng Zeng, Dongxu Guo, et al. · (2025) | TGRS Research Map | TGRS