Optimization of Machining Parameters for Improved Surface Integrity in Chromium–Nickel Alloy Steel Turning Using TOPSIS and GRA

Interest in surface integrity has grown in the manufacturing industry; indeed, it has become an integral part of the industry. It can be studied by examining surface roughness parameters, hardness variations, and microstructure. However, evaluating all these parameters together can be a challenging task. To address this multi-criteria decision-making model (MCDM), techniques such as Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) and Grey Relational Analysis (GRA) provide a suitable solution for optimizing the machining parameters that lead to improved product quality. This work investigated surface roughness parameters, including arithmetic average surface roughness (2D) (Ra), mean surface roughness depth (2D) (Rz), area arithmetic mean height (3D) (Sa), and maximum surface height (3D) (Sz), in conjunction with Vickers macrohardness (HV) and optical micrographs, to analyze machined surfaces during the turning of X5CrNi18-10 steel. The results suggest that machining with a spindle speed (N) of 2000 rpm or vc of 282.7 m/min, a feed rate (f) of 0.1 mm/rev, and a depth of cut of 0.5 mm yields the best surface, achieving an “A” class surface finish. These parameters can be applied in manufacturing industries that utilize chromium–nickel alloys. Additionally, the method used can be applied to rank the quality of the product.