Dry Lubrication of Spur Gears Coated with CrAIN+Mo:W:S

<pc:p>Cylindrical gears are coated with CrAlN+Mo:W:S using High Power Pulsed Magnetron Sputtering and direct current Magnetron Sputtering. Their power loss, bulk temperature, and wear behavior are analyzed on the FZG gear efficiency test rig under dry lubrication. Coated and uncoated gears are examined using laser microscopy, energy-dispersive spectroscopy, and Raman spectroscopy. For operating points with low gear power loss, a tribofilm containing MoS2 as well as Mo and W oxides is detected on the pinion and wheel tooth flank, resulting in a stable tribosystem for several thousands load cycles. Cylindrical gear pairs with CrAlN+Mo:W:S coated wheels exhibit reduced power loss and lower bulk temperatures compared to uncoated gears.</pc:p>

Authors

Publication Details

Journal
Tribologie und Schmierungstechnik
Published
2025-08-08
DOI
https://doi.org/10.24053/tus-2025-0009
Primary Topic
Metal and Thin Film Mechanics
Type
article
Field-Weighted Citation Impact
0.00
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article

Dry Lubrication of Spur Gears Coated with CrAIN+Mo:W:S

C. Kalscheuer, Felix Farrenkopf, Kirsten Bobzin, Max Philip Möbius et al.
Tribologie und Schmierungstechnik
Metal and Thin Film Mechanics
article

Dry Lubrication of Spur Gears Coated with CrAIN+Mo:W:S

C. Kalscheuer, Felix Farrenkopf, Kirsten Bobzin, Max Philip Möbius, Thomas Lohner, Karsten Stahl, M. Miranda Marti
article en

Abstract

<pc:p>Cylindrical gears are coated with CrAlN+Mo:W:S using High Power Pulsed Magnetron Sputtering and direct current Magnetron Sputtering. Their power loss, bulk temperature, and wear behavior are analyzed on the FZG gear efficiency test rig under dry lubrication. Coated and uncoated gears are examined using laser microscopy, energy-dispersive spectroscopy, and Raman spectroscopy. For operating points with low gear power loss, a tribofilm containing MoS2 as well as Mo and W oxides is detected on the pinion and wheel tooth flank, resulting in a stable tribosystem for several thousands load cycles. Cylindrical gear pairs with CrAlN+Mo:W:S coated wheels exhibit reduced power loss and lower bulk temperatures compared to uncoated gears.</pc:p>

Tribologie und SchmierungstechnikVol. 72(2)
Openalex Percentile: Top 77%
Metal and Thin Film Mechanics
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