Field-Calibrated Nonlinear Finite Element Diagnosis of Localized Stern Damage from Tugboat Collision: A Measurement-Driven Forensic Approach

This study conducts a high-resolution forensic evaluation of stern structural damage resulting from a tugboat collision during berthing, integrating real-world measurement data with calibrated nonlinear finite element analysis. Based on field-acquired deformation geometry and residual dent profiles at Frame 76, five distinct collision scenarios varying in impact orientation, contact area, and load path were simulated using shell-based nonlinear plastic analysis. Particular attention is given to comparing the plastic equivalent strain (PEEQ), von-Mises stress fields, and residual deformation contours at Point A—the critical zone identified from damage surveys. Among the five cases, Case-2, defined by a vertically eccentric external impact, demonstrated the highest plastic strain intensity (PEEQ > 2.0%), the sharpest post-yield drops in stiffness, and the closest match to the residual dent profile observed in the actual structure. The integrated correlation between field damage and some of the results (strain, stress, and deformed shape) enabled clear identification of the most probable accident mechanism with engineering accuracy. This study proposes a validated, measurement-calibrated nonlinear finite element analysis framework to diagnose stern damage from tugboat collisions, enhancing repair decision-making and structural safety assessment. Such a calibrated forensic strategy enhances the reliability of structural safety predictions in marine collision incidents and supports eco-friendly rescue engineering by minimizing unnecessary structural renewal through precise damage localization. The proposed approach establishes a new benchmark for scenario-driven collision assessment, particularly relevant to sustainable, automation-compatible, and damage-tolerant ship design practices.